## Milling and turning operations in one machine: TILTENTA MILLTURN. HEDELIUS presents the TILTENTA 9 MILLTURN for milling-turning machining and sets new standards. A table diameter of 900 mm and speeds of up to 500 min-¹ enable complete processing in just one set-up. Instead of separate turning and milling operations, the TILTENTA 9 MILLTURN enables the continuous machining of complex workpieces in a stable, reliable process. This not only reduces reclamping, but also non-productive times and process risks considerably. ## Your advantages with the TILTENTA 9-2600 MILLTURN - Combination of 5-axis milling and integrated turning machining - NC rotary table Ø 900 mm - Rotational speed (turning mode): 500 rpm - Rotational speed (milling mode): 30 rpm - Milling speed 30 min-1 - Collision area diameter Ø 1250 mm - Workpiece weight up to 1,200 kg - Swivelling area up to ±98° for maximum flexibility - Powerful spindle with up to 15,000 min-¹ and 50 kW [ Arrange a consultation ](#Overview) ## Comparison of the machines. This is where the machine comparison is created: Add further machines to compare performance parameters. | | | | | | | | | ----------------------------- | --- | ----------------------------- | --- | ----------- | --- | ----------- | | | | TILTENTA 9-2600 MILLTURN | | Add machine | | Add machine | | | | Travel paths (X/Y/Z) | | Travel paths (X/Y/Z) | | 2600 x 900 x 900 mm | | \- | | \- | | | | Oscillation mode | | Oscillation mode | | \- | | \- | | \- | | | | Swivelling area | | Swivelling area | | \-5° – +98°/-98° – +98° | | \- | | \- | | | | Output | | Output | | 50 kW | | \- | | \- | | | | Speed range | | Speed range | | 15000 min ^-1 | | \- | | \- | | | | Tool fitting | | Tool fitting | | HSK A63 | | \- | | \- | | | | Capacity | | Capacity | | 60 / 130 / 175 / 240 / 324 | | \- | | \- | | | | Contact surface | | Contact surface | | 3080 x 900 mm | | \- | | \- | | | | Fixed machine table max. load | | Fixed machine table max. load | | 3000 kg | | \- | | \- | | | | Face plate rotary table | | Face plate rotary table | | Ø 900 mm | | \- | | \- | | | | Collision area diameter | | Collision area diameter | | Ø 1250 mm | | \- | | \- | | | | Rotary table max. load | | Rotary table max. load | | 1200 kg | | \- | | \- | ## Gallery of the TILTENTA 9-2600 MILLTURN. ## The basis of precision. Many factors play a role in achieving a certain workpiece accuracy. On the one hand, there are the machines themselves. The type, components and software all have an influence on the machining result. However, there are also many accompanying factors to consider, from the location of the machine to measuring equipment, clamping devices and tools through to the qualifications of the employees.[Accuracy of HEDELIUS machining centres](https://admin.hedelius.de/en/technology/precision)Sophisticated type. Designed as universal machining centres for a wide range of applications in machine and tool construction, HEDELIUS places great weight on stability and accuracy during the design phase. The result of this process was the special HEDELIUS type with the constantly cantilevered Y-axis and the resulting high rigidity and precision over the entire travel range of the Y-axis and Z-axis. In-house production. Critical assemblies such as travelling columns, beds and rotating/swivelling table units are manufactured and measured in-house at HEDELIUS. As a result, we not only always keep an eye on quality, but also recognise the possibilities and limits of modern chipping in day-to-day use. This process knowledge flows permanently into improving our products and advising our customers. Guides and straightness. HEDELIUS uses pre-aligned roller guides from German and Swiss manufacturers. At the end of assembly, the positioning precision, repeat precision, straightness and backlash of the linear axes are finally checked and documented using a laser interferometer. The positioning accuracy of the linear axes in accordance with ISO 230-2 is regularly less than 6 µm. IT6 circular accuracy. The Renishaw circularity test has established itself as a test method for the accuracy of machining centres. The measurement provides information on the interaction between two linear axes and the accuracy of a circular movement. The slip-stick-free roller guides in combination with direct path measuring systems and high angular accuracy enable the milling of fits in a quality of IT6, which reduces production times and the number of spindle tools required. Measuring systems on round axes. The accuracy of the measuring systems has a significant influence on the angularity and parallelism of surfaces and bores. HEDELIUS uses direct angle encoders in the centre of each rotational axis in the integrated rotary tables, the swivel spindle drives and the rotating/swivelling table units. As an option, laser-based angle measurement devices measure the positioning accuracy of rotational axes with a resolution of ±1" and calibrate the axes for maximum positioning accuracy. Long-term precision. HEDELIUS only uses direct linear measurement devices for position detection of the X-axis, Y-axis and Z-axis. This means that the position control loop encompasses the entire feed mechanism. This is referred to as "closed loop" operation. Transmission errors in the mechanics can thus be detected by the linear measurement device on the feed axis and corrected by the control electronics. Temperature compensation. HEDELIUS equips its machining centres with spindle coolers to dissipate the heat generated in the milling spindle. The cooling system already achieves increased thermal stability as standard. However, as not all of the heat can be dissipated by the spindle cooling, HEDELIUS optionally installs temperature sensors on the spindle, travelling column and, in some cases, on the rotary axes in order to compensate for structural displacements via the control system. ## Choose your CNC control system. What is usually considered special accessories is standard at HEDELIUS: All machining centres are equipped with a CNC full keyboard, colour monitor, spindle feed overdrive and original software as standard. State-of-the-art control technology from SIEMENS or HEIDENHAIN guarantees maximum operating convenience and unrestricted functionality. You decide which system you want to work with.[Fit for your desired control system with seminars from the CNC Academy.](https://admin.hedelius.de/en/company/cnc-academy) Heidenhain TNC 7 The new HEIDENHAIN TNC 7 control system focuses on intuitive, task-orientated and individual control. A customised user interface provides the user with optimum support in every situation. Familiar HEIDENHAIN programming functions are supplemented by smart functions. The control elements of the TNC keyboard are retained, providing a solid basis for the control of HEDELIUS machining centres. Sinumerik ONE The SIEMENS SINUMERIK ONE control system brings your ideas to life. SINUMERIK ONE is the future-oriented CNC system for highly productive HEDELIUS machining centres. For unimagined new possibilities, ideas and business models. For faster innovations thanks to the seamless interaction between the virtual and real worlds. And: SINUMERIK ONE is far more than just a powerful hardware innovation. ## Liquid-cooled motor spindles with precision cooler. High-output and high-torque CELOX integral motor spindles with hybrid bearing technology ensure the technological lead of HEDELIUS machining centres. In conjunction with the HSK interface, the hydromechanical tool clamping system guarantees maximum system rigidity and concentricity.[Find out all about integral motor spindles.](https://admin.hedelius.de/en/technology/further-optional-features/liquid-cooled-motor-spindles) HSK A63, CELOX 15000 1/min, 217 Nm, 50 kW ## Automate your machining centre. More productivity, higher delivery reliability, less stress on employees: there are many good reasons for automating production. HEDELIUS machining centres can be optimally automated. The automation is often attached to the side of the machine. Loading from the side means that the work area remains fully available for set-up and control work, but also, for example, for single part production during the day shift. Even crane loading of the machine is possible without restrictions. Another advantage (depending on the selected automation) is the visibility of the work area and thus optimised process control during set-up on the automation. At the same time, this solution requires little depth and can be easily integrated into an existing production line.[Advantages of automation.](https://admin.hedelius.de/en/automations/automation-of-hedelius-cnc-machining-centres) Pallet automation Workpiece automation Number of pallets Pallet dimensions Transfer weight Storage/retrieval station Rotatable storage/retrieval station Multi-machine operation BMO Platinum 8 400x400x38 mm 25 /88 kg BMO Titanium 38 400x400x38 mm 180 /225 kg BMO Infinity individual 600x600x48 / 400x400x38 mm 180 /225 kg RoboJob Tower individual \- 100 kg Workpiece handling Pallet handling Transfer weight Storage/retrieval station Rotatable storage/retrieval station Multi-machine operation BMO Platinum 25 / 50 / 88 kg BMO Titanium 180 / 225 kg BMO Infinity 180 / 225 kg RoboJob Tower 100 kg ## Automate your machining centre. More productivity, higher delivery reliability, less stress on employees: there are many good reasons for automating production. HEDELIUS machining centres can be optimally automated. The automation is often attached to the side of the machine. Loading from the side means that the work area remains fully available for set-up and control work, but also, for example, for single part production during the day shift. Even crane loading of the machine is possible without restrictions. Another advantage (depending on the selected automation) is the visibility of the work area and thus optimised process control during set-up on the automation. At the same time, this solution requires little depth and can be easily integrated into an existing production line.[Advantages of automation.](https://admin.hedelius.de/en/automations/automation-of-hedelius-cnc-machining-centres) Pallet automation BMO Platinum Number of pallets 8 Pallet dimensions 400x400x38 mm Transfer weight 25 /88 kg Storage/retrieval station Rotatable storage/retrieval station Multi-machine operation BMO Titanium Number of pallets 38 Pallet dimensions 400x400x38 mm Transfer weight 180 /225 kg Storage/retrieval station Rotatable storage/retrieval station Multi-machine operation BMO Infinity Number of pallets individual Pallet dimensions 600x600x48 / 400x400x38 mm Transfer weight 180 /225 kg Storage/retrieval station Rotatable storage/retrieval station Multi-machine operation RoboJob Tower Number of pallets individual Pallet dimensions \- Transfer weight 100 kg Storage/retrieval station Rotatable storage/retrieval station Multi-machine operation Workpiece automation BMO Platinum Workpiece handling Pallet handling Transfer weight 25 / 50 / 88 kg Storage/retrieval station Rotatable storage/retrieval station Multi-machine operation BMO Titanium Workpiece handling Pallet handling Transfer weight 180 / 225 kg Storage/retrieval station Rotatable storage/retrieval station Multi-machine operation BMO Infinity Workpiece handling Pallet handling Transfer weight 180 / 225 kg Storage/retrieval station Rotatable storage/retrieval station Multi-machine operation RoboJob Tower Workpiece handling Pallet handling Transfer weight 100 kg Storage/retrieval station Rotatable storage/retrieval station Multi-machine operation More efficient set-up. Optional accessories for tooling optimisation. ### More efficient set-up. #### Optional accessories for tooling optimisation. The extensive range of accessories for HEDELIUS travelling column machining centres considerably expands the range of applications for the machines. NC rotary tables for 4-sided machining or swivelling bridges with counter bearings can be integrated into the spacious work areas. As an option, the HEDELIUS machines can be equipped with a zero point clamping system, which is installed in the machine table at the factory. ### Integrated rotary tables TILTENTA 9-2600 Integrated NC rotary table with turning function - 12 x star-shaped T-slots: 8 x 18H12, 4 x 18H7 - Liquid-cooled torque drive - Turning speed 500 min-1 - Milling speed 30 min-1 - Rotary table load max. 1200 kg - Holding torque max. 8000 Nm - Torque max. 1744 Nm - Partial accuracy < +/- 5″ ### Mounted rotary table Mounted NC rotary table with counterholder With NC-controlled top rotary tables, you can extend the range of applications of your HEDELIUS to include shaft machining or multi-sided machining, e.g. with swivelling bridges. Mounted NC rotary table with tailstock With NC-controlled top rotary tables, you can extend the range of applications of your HEDELIUS to include shaft machining or multi-sided machining, e.g. with swivelling bridges. ### Zero point clamping systems SCHUNK VERO-S NSE system SCHUNK VERO-S NSE system rationalised: Positioning and clamping in a single operation. This tooling optimisation offers longer spindle running times and more efficient production from batch size 1. ZeroClamp clamping chucks All HEDELIUS machining centres can be equipped with the GARANT ZeroClamp zero point clamping system. This significantly simplifies time-consuming cleaning, measuring, aligning and clamping. ### Swing bridges Swivelling bridge on base plate NC rotary table-driven swivel bridges enable multi-sided machining with multiple clamping, thus rationalising series production. ### Pickup tool magazines Bearing extra-long tools Pick-up station for 2 angle drill heads or 3 or 4 tools up to 600 mm in length, Ø 210 mm ### Operating aids Portable control unit BHG Hand-held device compatible with SINUMERIK ONE control. HR 510 portable control unit Compatible with Heidenhain TNC7 control system. HR 520 portable control unit Compatible with Heidenhain TNC7 control system. Mousepad holder Bracket attached to the side of the operating terminal. ## How many tools do you need? Providing the right tools is a key factor in daily production. Searching for tools, calibrating, transporting and loading the magazine tie up valuable capacity and add up to several hundred working hours over the year. Safety your economic advantage with the 152, 180 or 264-cavity standby magazine with integrated cone cleaning station.[Rationalise your production process enormously.](https://admin.hedelius.de/en/automations/tool-automation) Standard tool magazine Tool fitting: SK 40 / BT 40 / HSK A63 Capacity: 60 60 tools as standard for SK40 / BT40 / HSK A63 tool fitting Tool magazine + terminal Tool fitting: SK 40 / BT 40 / HSK A63 Capacity: 60 Tool length: 330 mm Manage 60 tools for SK40 / BT40 / HSK A63 tool fitting directly at the tool magazine with Heidenhain control panel STANDBY Magazin 70 Tool fitting: SK 40 / BT 40 / HSK A63 Capacity: 70 Tool length: 330 mm Floor space: 1135 x 1135 mm The STANDBY MAGAZIN is a cabinet magazine for up to 70 tools, which is installed behind the machining centre. STANDBY Magazin 115 Tool fitting: SK 40 / BT 40 / HSK A63 Capacity: 115 Tool length: 330 mm Floor space: 1135 x 1135 mm The STANDBY MAGAZIN is a cabinet magazine for up to 115 tools, which is installed behind the machining centre. STANDBY magazine 180 Tool fitting: SK 40 / BT 40 / HSK A63 Capacity: 180 Tool length: 330 mm Floor space: 1340 x 1340 mm The STANDBY magazine is a cabinet magazine for up to 180 tools, which is installed behind the machining centre. The integrated cone cleaning station with rotating cleaning brush, circulating oil mist blow-off jet and 3 cleaning programmes provides lasting care for the tools. STANDBY magazine 264 Tool fitting: SK 40 / BT 40 / HSK A63 Capacity: 264 Tool length: 330 mm Floor space: 1660 x 1660 mm The STANDBY cabinet magazine is designed for up to 264 additional tools. The integrated cone cleaning station provides lasting care for the tools. Maximise process reliability. Optimised cleaning technology and chip removal. ### Maximise process reliability. #### Optimised cleaning technology and chip removal. In addition to manually activated blow-off and rinsing pistols for removing chips and blowing workpieces dry, the CNC machining centres can also be equipped with additional rinsing nozzles, which increases process reliability, particularly in automated manufacturing and aluminium production. ### Chip flushing Chip flushing device Cleaning nozzles mounted on the side and front side of the machine table for rinsing the machine bed and work area doors. rinsing pistols Rinsing pistols (3 bar, 20 litres/min) installed in the work area of the machine, complete with coolant pump and holding devices. Blow-off pistols Compressed air pistols with quick coupling, spiral connection hose and holding device. ### Dust protection cladding dust protection cladding Fully encapsulated rear machine room for dust protection of the travelling column and the complete X-axis. ### Emulsion mist extraction LTA 3001 exhaust air filters (left) Electrostatic LTA exhaust filter (1200 m³/h) incl. mechanical pre-filter/follow-up filter and electrostatic filter. Mounted on the left on the fully enclosed panel. LTA 3001 exhaust air filters (right) Electrostatic LTA exhaust filter (1200 m³/h) incl. mechanical pre-filter/follow-up filter and electrostatic filter. Mounted on the right-hand side of the fully enclosed unit. ### Process control with side-hung window side-hung window Equipping the sliding door windows with two side-hung windows. ### Chip press chip press The chip press separates the chips from the cooling lubricants and compresses them into clean, manageable briquettes. For example, 300 litres of chips can be compressed into a few dozen briquettes. This corresponds to a volume reduction of approx. 80 %. ## Even more performance with high-pressure coolant systems. A significant increase in performance is achieved through the use of high-pressure coolant systems. In this process, the coolant is fed through the work spindle directly to the cutting edges of the tool. The separate inclined bed belt filter Coolant system incl. automatic paper feed and fill level monitoring for chipping steel, grey cast iron and aluminium. Fine chips can be filtered out in advance using a pre-filter. A duplex filter is integrated into the coolant return to protect the rotary seal. The frequency converter enables infinitely variable pressure regulation in the NC programme.[Significant increase in performance.](https://admin.hedelius.de/en/technology/further-optional-features/cooling-and-lubrication) Screen filter system 500 l Contents clean tray: 500 Liter Pump output: 25 bar, 20 l/min Separate Coolant system with removable steel plate filter insert. Inclined bed filter system 900 l Contents clean tray: 900 Liter Pump output: 25/50/75 bar, 20 l/min Separately standing inclined bed belt filter coolant system incl. automatic paper feed, fill level monitoring and steel sieve pre-filter above the filter felt for separating aluminium and plastic chips. Inclined bed filter system 1400 l Contents clean tray: 1400 Liter Pump output: 25/50/75 bar, 20 l/min Separately standing inclined bed belt filter coolant system incl. automatic paper feed, fill level monitoring and steel sieve pre-filter above the filter felt for separating aluminium and plastic chips. Customised extensions Numerous optional features are available to expand the performance spectrum of the Coolant systems, e.g.: **+** Immersion cooling and heating unit **+** Oil skimmer **+** Belt scraper for removing chips **+** Digital refractometer **+** Pressure booster pump 50/75 bar Measure + check. Measure + check. ### Measure + check. #### With touch probes and lasers. 3D measuring sensors, tool measurement sensors and tool lasers can be used for various applications, such as preparatory, regulating or monitoring measurement. During preparatory measurement, workpiece dimensions, angular errors or clamping errors are determined. While control measurement automatically reacts to material problems, system-related process deviations and unplanned events to ensure that the process is as successful as possible, monitoring measurement logs the machining result. ### 3D infra-red measuring sensor 3D infra-red measuring sensor Activating 3D stylus, complete with transmitter, battery and storage box. ### Tool setter Toolsetter Manually interchangeable, wireless 2D touch probe for measuring and checking tools with a magnetic docking station mounted on the machine table. ### Laser control system laser control system Blum LC50 260 laser tool control system that can be mounted on the machine table for non-contact tool measurement and tool breakage detection, including Smart Dock connector surface, HPC cleaning nozzle and standard measurement cycles ## This is your new CNC machining centre made in Germany. ### TILTENTA 9-2600 MILLTURN Travel paths (X/Y/Z) Travel paths 2600 x 900 x 900 mm Rotary table max. load Rotary table load 1200 kg Fixed machine table max. load Load fixed machine table 3000 kg ### CNC control Heidenhain TNC 7 Sinumerik ONE ### Spindle HSK A63, CELOX 15000 1/min, 217 Nm, 50 kW ### Pallet automation BMO Platinum BMO Titanium BMO Infinity RoboJob Tower ### Workpiece automation BMO Platinum BMO Titanium BMO Infinity RoboJob Tower ### Set-up options TILTENTA 9-2600 Integrated NC rotary table with turning function Mounted NC rotary table with counterholder Mounted NC rotary table with tailstock SCHUNK VERO-S NSE system ZeroClamp clamping chucks Swivelling bridge on base plate Bearing extra-long tools Portable control unit BHG HR 510 portable control unit HR 520 portable control unit Mousepad holder ### Tool magazines Standard tool magazine Tool magazine + terminal STANDBY Magazin 70 STANDBY Magazin 115 STANDBY magazine 180 STANDBY magazine 264 ### Cleaning accessories Chip flushing device rinsing pistols Blow-off pistols dust protection cladding LTA 3001 exhaust air filters (left) LTA 3001 exhaust air filters (right) side-hung window chip press ### Coolant systems Screen filter system 500 l Inclined bed filter system 900 l Inclined bed filter system 1400 l Customised extensions ### Measuring and touch probe systems 3D infra-red measuring sensor Toolsetter laser control system You are interested in a new HEDELIUS machining centre. We will be happy to make you an offer, e.g. for a CNC machining centre, an automation solution, etc. from HEDELIUS Maschinenfabrik GmbH. We would be happy to demonstrate the output of our CNC machining centres in a practical demonstration or via video live stream.