“We found a nice solution together.

BAADER-Group | TILTENTA 7-2600 | Area of application: Food and packaging technology | Lübeck, Germany | Employees: 1100

 

Die fast einhundert Jahre bestehende BAADER-Group befindet sich seit ihrer Gründung 1919 in Familienbesitz und beschäftigt mittlerweile gut 1100 Mitarbeiter weltweit, 500 alleine am Hauptsitz in Lübeck. Am norddeutschen Standort liegt der Schwerpunkt klar auf der Produktion von Fischverarbeitungsmaschinen. Im Ausland werden darüber hinaus Maschinen für die Geflügelverarbeitung hergestellt und unter dem Markennamen LINCO weltweit vermarktet.

Heterogenes Teilespektrum in kleinen Stückzahlen

In Lübeck werden mehr als 50 Basisvarianten der Fischverarbeitungsmaschinen auf 14.000 m² Produktionsfläche gefertigt und in kundenspezifischen Ausführungen vertrieben. Wegen der großen Anzahl an unterschiedlichen Grundmodellen wird eine Vielzahl an Bauteilen benötigt, größtenteils in nur kleinen Stückzahlen. „Die durchschnittliche Losgröße liegt bei zehn Stück, das Teilespektrum ist dabei absolut heterogen“, beschreibt Produktionsleiter Jörg Schröter die Situation in der Fertigung.

Hygiene spielt bei den Lebensmittelverarbeitungsmaschinen von BAADER eine enorm wichtige Rolle, was schon beim Material der Werkstücke anfängt. Überwiegend wird rostfreier Edelstahl bearbeitet, in geringem Umfang auch Aluminium, Messing und Kunststoffe. Die Bauteile müssen grundsätzlich so beschaffen sein, dass sich keine Bakterien in unebenen Flächen ablagern können.

T7 2600 rund um die Uhr im Einsatz

Für diese herausfordernde Fertigungsaufgabe kommen auch drei Maschinen von HEDELIUS zum Einsatz: zwei kombinierte 3- und 5-Achs-Bearbeitungszentren RS 605 K sowie ein Schwenkspindel-Bearbeitungszentrum T7 2600.  Für ein spezielles Bauteil der Separatoranlagen konnte dank des Maschinenkonzepts von HEDELIUS eine erfreuliche Produktionssteigerung erzielt werden: Gemeinsam mit den Spezialisten von HEDELIUS wurde bei BAADER die Fertigung des Bauteils so optimiert, dass die T7 2600 nun in der dritten Schicht ohne Bediener fertigen kann. „Tagsüber werden auf der T7 Standardteile produziert, nachts läuft die Maschine in der dritten Schicht mannlos“, ergänzt Diplom-Ingenieur Schröter. „Wir haben gemeinsam eine schöne Lösung gefunden.“

Eine Partnerschaft auf Augenhöhe

Besonders wichtig war für BAADER auch, einen verlässlichen Partner auf Augenhöhe zu haben. „Natürlich gibt es auch mal Probleme, die werden aber kurzfristig gelöst“, erzählt Jörg Schröter und berichtet: „Wir haben es nicht ein Mal gehabt, dass ein vereinbarter Termin nicht eingehalten wurde.“ Außerdem überzeugte bei der Maschinenbeschaffung neben dem Preis-/Leistungsverhältnis das Konzept „Made in Germany“. Die Komponenten der HEDELIUS Bearbeitungszentren kommen zum größten Teil aus Deutschland. Für die BAADER-Group liegt darin ein klarer Vorteil. „Es war uns wichtig, dass wir bei der Ersatzteilbeschaffung kurze Wege haben“, erläutert Produktionsleiter Schröter die Beweggründe. „Die Stabilität und technische Ausführung der Bearbeitungszentren hat uns überzeugt.“

Machining centers of the customer.

Further user reports.

A passion for wine and precision

A passion for wine and precision

"After work, the ACURA 65 EL and the BMO Platinum continue to work for us." Jan Inboden and his colleagues are delighted with the reliable technology from HEDELIUS. ERO GmbH from Simmern in Hunsrück i... Find out more
Beyond sheet metal

Beyond sheet metal

The innovative company Metallverarbeitung Uwe Ebertz GmbH (MUE) has its headquarters in Sinn-Fleisbach, Germany. Since its foundation, the family-owned firm has expanded from sheet metal processing in... Find out more
Förster Sondermaschinen GmbH

Custom-milled parts on demand

Förster Sondermaschinen GmbH specialises in the production of customised precision components. What makes it special? Thanks to highly flexible, customer-oriented manufacturing, the customer is able t... Find out more
There were many factors in the choice of HEDELIUS machining centres, including good accessibility.

Efficient manufacture of order-based individual parts

SOLLICH KG is the global market leader in chocolate processing machinery. When it became time for SOLLICH to upgrade its machine pool, it faced the challenge of being able to manufacture increasingly ... Find out more
From sheet metal manufacturer to technology provider – diversification ensures success

From sheet metal manufacturer to technology provider – diversification ensures success

Milling has become one of the core areas of business at mech-tron. The plant includes three HEDELIUS machining centres. Find out more
HEDELIUS features eight times over in BAADER blue.

HEDELIUS features eight times over in BAADER blue.

"In 2012, we were faced with the challenge of having to modernise our entire CNC machining fleet", reflects Tim Sprenger, Production Manager at BAADER. "We were looking for a supplier who was as keen ... Find out more
Heavyweight with light metal

Heavyweight with light metal

"We at WVG Alu tec from Bad Arolsen have been acquainted with HEDELIUS for many years and are already like a family. And who do you trust more than family?" That’s why Gruhs is also proud of its "late... Find out more
In top form with TILTENTA

In top form with TILTENTA

MFC Modell- und Formenbau Chemnitz uses two TILTENTA machines for the production of aluminium moulds for the plastics processing industry, as well as jigs and gauges for automotive construction, where... Find out more
"Capacity on the machine easily doubled"

"Capacity on the machine easily doubled"

WFT Werkzeug- und Frästechnik GmbH specialises in the precision manufacturing of pre-series and series tools for the plastics processing industry. The company's impressive example shows what can be ac... Find out more
Machining centres win plaudits for their high stability

Machining centres win plaudits for their high stability

Within a few years, SD Automotive GmbH has evolved into a specialist supplier for the automotive industry. Thanks to the constant expansion of their range of machinery, the company has been able to me... Find out more
ETW - European Transonic Windtunnel GmbH

Precision and flexibility for research in the wind tunnel

Precision for the aviation industry: Aircraft models are tested for flight characteristics, economic efficiency and noise reduction in the world's most modern wind tunnel. Find out more
The small parts and special solutions specialist

The small parts and special solutions specialist

Development, production and servicing special machinery and machine parts are the mainstays of Zander EMS GmbH. The company develops and manufactures sophisticated equipment and components, especially... Find out more
HEDELIUS RotaSwing 605 K

We achieve things that are beyond lots of other companies

BL Lasertechnik, a metalworking company with 90 employees, is a fan of the well thought-out concept and good technical basic configuration of HEDELIUS machines. Find out more
“Almost every pump is unique”

“Almost every pump is unique”

WERNERT-PUMPEN in Mülheim an der Ruhr has been successfully manufacturing pumps since 1920. Today the company is one of the leading producers of non-metallic centrifugal pumps. It uses a machining cen... Find out more
“Consistently excellent results”

“Consistently excellent results”

Together with the impressive machine concept, there was another important purchasing criterion that led the Doraus to opt for HEDELIUS – its expert personal support. Find out more
“Flexibility is paramount”

“Flexibility is paramount”

Maximum machining flexibility and high degree of reliability define the TILTENTA 9-3600, which has been in operation at Piras Metalltechnik since 2019. Find out more
“It is perfect that they can do everything.”

“It is perfect that they can do everything.”

Special machines, systems, clamping equipment for production lines and much more is manufactured by Wendt Maschinenbau GmbH & Co. KG from Georgsmarienhütte. Customized solutions that require flexi... Find out more
HEDELIUS - Integrated NC rotary table

“Not everyone would have done the same for us”

With travel distances of 2,600 x 750 x 695 (x/y/z), the T7-2600 is the largest milling machine in the machine pool at Bathon GmbH and can be used in a highly customised way, as intended. Find out more
HEDELIUS ACURA 65 EL

“Standstills are unheard of here”

The Edumar Metaalbewerking in Someren, the Netherlands, all that counts is spindle hours. At the beginning of the year, an ACURA 65 EL from HEDELIUS was put into operation, together with a Titanium 18... Find out more
HEDELIUS TILTENTA 7 Single

“The decisive factor was the high flexibility”

D+P Dosier- und Prüftechnik GmbH from Nördlingen has chosen the Tiltenta 7-Single by HEDELIUS for the precise machining of workpieces made of aluminium for customer-specific systems. Find out more
MEM Manager Hans-Jürgen Marx in front of the ACURA 65 MARATHON from HEDELIUS.

“The more tools we have, the less downtime there is.”

Founded as a supplier to the textiles industry, MEM Maschinenbau GmbH of Ahaus, Germany, is now comfortable in the area of special machines, systems, and steel construction. By purchasing an ACURA 65 ... Find out more
ACURA 65

“The requirements vary greatly, but are always demanding.”

Sophisticated tool construction: LWM Werkzeug- und Maschinenbau has been using HEDELIUS machines to produce tools for the plastics industry for 15 years. Since 2016 these also include an ACURA 65. Find out more
“We entrust the ACURA with the accuracy”

“We entrust the ACURA with the accuracy”

In a location where others go on holiday, Georg Pfisterer and his 20 members of staff work on high-precision components for laboratory and medical devices and equipment. One of these is also an ACURA ... Find out more
BAADER Lübeck

“We found a nice solution together.”

The BAADER Group, founded in 1919 in Lübeck, manufactures machines for food processing. Together with HEDELIUS, an automation solution for the unmanned third shift was founded. Find out more
“We needed something reasonable”

“We needed something reasonable”

For the precise machining of glass fibre-reinforced plastics for a wide range of applications WKT-Wernemann Kunststofftechnik GmbH uses the 3-axis and 5-axis machining centres from HEDELIUS. Find out more
Privacy Settings