In the modern world of manufacturing, highly developed measuring systems are used for reasons of accuracy and set-up optimisation. Sensor systems and lasers contribute to ensuring the reliable quality of tools and workpieces in the machining process. Such systems therefore form the basis of precise and efficient execution of production processes. Discover the various options that can help in eliminating sources of error.
The precise determination of the position and measurements of a workpiece is fundamental to your production accuracy. This measuring process can be carried out automatically by a measuring sensor that scans the workpiece directly in the work area of your CNC machining centre. The scope of a 3D sensor extends from preparatory measurements, such as determining allowances, regulating measurements during machining like readjustment for fits, up to monitoring measurements at the end of the program for generating logs.
HEDELIUS uses the proven IRT35.70 infra-red tool measuring system from m&h for milling machines and machining centres as standard. The patented magnetic holder can be positioned anywhere on the machine table. The three-leg support allows the system to achieve an extremely high level of manual changeover repeatability. The work area and chip fall are not restricted by any interfering cables. This means that tool measurement and tool breakage detection can be carried out flexibly with just one device, even on machines with alternating machining stations.
Non-contact tool measurement by means of a laser beam enables not just accurate and non-contact measurement of length and diameters, but also automatically checks for tool wear or breakage. An important prerequisite for precision manufacturing is reliable tool data. The measurement data is automatically transferred to the control system's tool table. For this, HEDELIUS has opted for the leading technology from Blum Digilog.
Both the mechanical sensor and the laser are suitable for breakage detection. But they require time for moving back and forth, time that is particularly short in automated series production. That is why HEDELIUS offers a fast breakage detection system for drills and taps integrated with the tool magazine in the ACURA models. After each tool change, a sensor stylus probes the drill or tap to check the length stored in the work table. The measuring process only takes about 3 seconds and is thus significantly faster than measuring using a sensor or laser.
Our experts are happy to support you in realising your specific solution concept. Find out what potential a wide variety of accessory options hold for your manufacturing and discover our advantageous sensor packages. Arrange a non-binding consultation now! Please use the contact form below or send us an e-mail to sales@hedelius.de.
