Why HEDELIUS works with strong automation partners.
Pallet automation and workpiece automation are not off-the-shelf solutions. Every production facility has different workpieces, different batch sizes, different clamping devices, different space constraints and different requirements in terms of cycle time, operation and process reliability. That is why, alongside its own MARATHON solutions, HEDELIUS deliberately opts for an open automation concept. This allows systems from experienced automation partners to be integrated if they offer a better solution for the specific application. The aim is not to combine as much technology as possible. The aim is a solution that operates reliably, reduces the workload on staff and enables more productive spindle hours.
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Automation scheitert selten an der Idee,
sondern oft an den Schnittstellen.
In der Praxis besteht eine Automationslösung aus vielen Bausteinen: Maschine, Palettenspeicher, Roboter, Spanntechnik, Werkzeuge, Programme, Sicherheitstechnik, Bedienung und Service. Wenn diese Bausteine nicht sauber aufeinander abgestimmt sind, entstehen Reibungsverluste:
// Zuständigkeiten
Unklare Verantwortlichkeiten bremsen Projekte
// Schnittstellen
Nachträgliche Anpassungen kosten Zeit und Aufwand
// BedienBARKEIt
Komplexe Abläufe erschweren den Alltag
// Inbetriebnahme
Verzögerungen beim Hochlauf gefährden den Zeitplan
// LösunG
Technisch möglich ist nicht automatisch produktiv
More opportunities, without increasing project risk.
By working with experienced automation partners, HEDELIUS is able to offer suitable solutions for a variety of production scenarios. Some businesses require compact pallet automation. Others require robotic handling, workpiece automation, custom pallets, specialised clamping concepts or integration with existing systems. HEDELIUS works with partners to ensure that the decision is based not on the available standard solution, but on your specific production task. This flexible approach creates scope for customisation without losing sight of the benefits.
Because every production process requires a different approach to automation.
HEDELIUS develops and manufactures high-performance CNC machining centres and its own MARATHON automation systems. For many applications, this combination offers the most direct and cost-effective solution. At the same time, there are production situations where a specialised partner solution makes sense. For example, when workpieces require particularly customised handling, when existing standards need to be taken into account, or when robot and workpiece automation is required. That is why HEDELIUS works with tried-and-tested automation partners. Not arbitrarily, but for a clear reason: the automation must be suited to the application. These partners offer particular flexibility, especially in conjunction with the open interface concept of the ACURA series.
Thinking holistically about machinery, automation and project workflow.
HEDELIUS does not view automation projects in isolation. A good solution only emerges when the machine, automation, clamping devices, tools, operation and service all work together seamlessly. This is how a manageable manufacturing solution is created from a number of components. That is why HEDELIUS supports the process from the initial consultation right through to the start-up phase:
1. Which workpieces are to be processed automatically?
2. Which parts will remain manual?
3. How much storage space is required?
4. Which clamping devices are appropriate?
5. How will the workspace remain accessible?
6. Which partner solution is suitable for the application?
7. How is commissioning prepared?
Our own MARATHON automation and robust partner solutions.
Not every automation project starts from the same point. Some businesses are looking for a straightforward introduction to pallet automation. Others face more complex requirements where workpiece handling, robotics or existing manufacturing standards must be taken into account. What matters is not the number of components, but the approach that reliably drives your production forward. That is why HEDELIUS offers both its own automation solutions and a network of specialist partners, supported by project management that brings all parties together.
Three steps to finding the right partner solution.
Step 1: Understanding | Step 2: | Step 3: Implement the |
We consider workpieces, batch sizes, cycle times, clamping strategies, surface area, operation and existing systems. | We determine whether a HEDELIUS MARATHON solution is sufficient or whether a partner solution offers a better option. | The machine, automation, interfaces and workflow are coordinated to ensure the solution is reliably integrated into production. |
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Discover the HEDELIUS tiered model
Not every bespoke solution is automatically better.
HEDELIUS takes a pragmatic approach. If a MARATHON solution reliably meets your requirements, this is often the most cost-effective option. If your application demands more, we bring in suitable partners. The key factor is always the operational benefit: stable processes, reduced downtime, longer spindle running time and a solution that operators can use with confidence.
Whether it’s a MARATHON system or a partner solution: what matters most are stable processes, increased spindle runtime and cost-effective operation. The Playbook Automation provides a concise overview of which automation concepts have proven their worth in practice.
Download Playbook Automation
Good project management helps to avoid costly detours.
In automation projects, costs are not incurred solely through hardware. Costs also arise from unclear interfaces, subsequent adjustments, delays and prolonged ramp-up phases. A well-managed project reduces these risks. In this way, automation is not only implemented technically, but also becomes economically viable. The economic benefits lie in:
faster decision-making
less rework during the project phase
better-prepared commissioning
a shorter path to productive use
more stable processes after start-up
better utilisation of the machine
Real-world examples of successful automation projects.
Ultimately, every automation solution must prove its worth in day-to-day production. That is why we showcase applications in which HEDELIUS machining centres are successfully used in conjunction with our partners’ automation solutions. These user case studies provide insights into real-world projects, specific challenges and the results achieved through the interplay of machinery, automation and project planning.
CNC automation for maximum unmanned spindle running time
CNC automation at SIBA ensures maximum efficiency: two fully automated machining centres enable unmanned production, the highest precision and maximum spindle running time.
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Unmanned CNC manufacturing with BMO Platinum robotic automation
Robotic automation boosts efficiency: the ACURA 65 from HEDELIUS, featuring BMO Platinum, enables unmanned CNC production, short set-up times and maximum precision.
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Frequently asked questions about automation partners.
The right automation system is not created by components alone.
Would you like to find out which automation solution is right for your production? Together, we’ll look at workpieces, batch sizes, set-up processes and available floor space to show you how to achieve more spindle runtime in a cost-effective way. Whether you’re looking for a compact entry-level solution or a scalable automation system, we’ll provide practical advice tailored to your production needs. Simply fill in the contact form below and our experts will get back to you as soon as possible.
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