Product leaflet

MARATHON LR810

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MARATHON LR810

Flexible manufacturing of large components. Automated machining of heavy-duty parts.

With the combination of TILTENTA 9-2600 and MARATHON LR810 HEDELIUS combines a universal travelling-column machine with high-performance heavy-duty automation. Large single parts and varying orders can be processed flexibly during the day, whilst the automation system enables additional productive spindle hours outside regular shifts.

Download the product leaflet free of charge now and find out how manual flexibility and unmanned production can be combined within an integrated manufacturing concept.

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MARATHON LR810 automates the machining of large workpieces with up to 10 pallet positions and 1,650 kg workpiece weight – flexibly and productively.

Technical highlights.

Up to 10 heavy-duty pallets
Pallet size 800 × 800 mm
Up to 2,000 kg transfer weight
Workpieces up to Ø 1,250 × 1,000 mm
Pallet exchange in just 130 seconds
Clamping height up to 1,200 mm

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MARATHON LR810 flyer with information on CNC machining and automated precision manufacturing

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Product leaflet: MARATHON LR810

(PDF | DE) Machining large workpieces flexibly whilst reducing unproductive downtime: The TILTENTA 9-2600 with MARATHON LR810 combines the advantages of a universal travelling-column machine with high-performance heavy-duty automation. During the day, the machine remains freely accessible for the manual machining of large and complex single parts, whilst the automation system enables additional productive spindle hours outside regular shifts. Up to ten pallet locations and a transfer weight of 2,000 kg provide the ideal conditions for this.

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Step by step towards automated CNC manufacturing

(PDF | DE) Would you like to automate your CNC production, increase machine uptime and reduce downtime, without taking on high risks or completely overhauling your production? With the HEDELIUS phased approach, you can develop your automation step by step. From a pre-configured stand-alone machine right through to autonomous CNC manufacturing, you can create a solution that suits your processes, your capacity and your growth. This allows you to reduce set-up times, increase spindle running times and boost your output without interrupting your ongoing production.

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Product flyer: TILTENTA MILLTURN

(PDF | EN) With the new TILTENTA MILLTURN, HEDELIUS presents a powerful milling-turning machining centre for the complete processing of demanding workpieces in just one clamping operation. The combination of 5-axis milling and integrated turning machining enables continuous processes, reduces tooling times and ensures maximum precision. Download the free product flyer now and get all the important information about the new TILTENTA MILLTURN at a glance.

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CNC machining centres Comparison of the machines
- ACURA 5-axis machining centres with rotating/swivelling table Automation with ACURA
  
  Extremely compact 5-axis high-performance machining centres with rotating/swivelling table mounted on both sides for high-precision cutting performance.
  - ACURA 50 | 5-axis machining | Rotating/swivelling table Download Catalogue
    
    X: 500 mm | Y: 550/370 mm | Z: 550 mm
    Ø 550 mm Sturgeon circuit | max. 300 kg
    SK40 / BT40 / HSK A63
    - ACURA 50
      
      The ACURA 50 offers greater precision on a smaller footprint. The constantly guided Y-axis in conjunction with the solidly ribbed feed carriages made of grey cast iron reduce vibrations. The rotating/swivelling table is bearing-mounted on both sides and the Z-axis is specially protected against heat distortion. These and many other details increase the quality of machining, while the dimensions of the 5-axis machining centre are extremely small thanks to the special design.
      Travel paths:
      
      500 x 550 x 550 mm
      
      Rotating table dimensions:
      
      Ø 500x430 mm
      
      Turntable load:
      
      300 kg
    - ACURA 50 EL for manufacturer-independent automation
      
      The machine is loaded through an approx. 600 x 840 mm opening in the right-hand side of the machine. This pneumatically activated stainless steel door of the 5-axis machining centre enables automatic loading of pallets without restricting access to the Machine work area.
      Travel paths:
      
      500 x 550 x 550 mm
      
      Rotating table dimensions:
      
      Ø 500x430 mm
      
      Turntable load:
      
      300 kg
    - ACURA 50 MARATHON for HEDELIUS automation
      
      The ACURA 50 MARATHON is already prepared for pallet automation at the factory with a permanently installed zero point clamping system and a pneumatically activated loading opening on the right-hand side of the machine. Depending on the variance of the workpiece spectrum, different tool magazines with up to 319 tool positions and main spindles up to 18,000 rpm are available.
      Travel paths:
      
      500 x 550 x 550 mm
      
      Rotating table dimensions:
      
      Ø 400x400 mm
      
      Turntable load:
      
      300 kg
  - ACURA 65 | 5-axis machining | Rotating/swivelling table Download Catalogue
    
    X: 700 mm | Y: 650/465 mm | Z: 600 mm
    Ø 700 mm Sturgeon circuit | max. 500 kg
    SK40 / BT40 / HSK A63
    - ACURA 65
      
      The ACURA 65 high-performance machining centre impresses wherever workpieces need to be machined from several sides with high precision and in the tightest of spaces. Thanks to its low overall depth and low overall height, the 5-axis milling machine can be integrated into almost any workshop. Thanks to the extensive range of accessories, the machine can be adjusted to suit many machining tasks.
      Travel paths:
      
      700 x 650 x 600 mm
      
      Rotating table dimensions:
      
      Ø 650x540 mm
      
      Turntable load:
      
      500 kg
    - ACURA 65 EL for manufacturer-independent automation
      
      The ACURA 65 EL enables manufacturer-independent automation of production using a pallet handling system or a robot from the left-hand side of the machine. This enables unmanned automated production. The door of the 5-axis machining centre remains fully accessible for the manual production of single parts.
      Travel paths:
      
      700 x 650 x 600 mm
      
      Rotating table dimensions:
      
      Ø 650x540 mm
      
      Turntable load:
      
      500 kg
    - ACURA 65 MARATHON for HEDELIUS automation
      
      The ACURA 65 MARATHON comes with a built-in zero point clamping system for pallet automation, a side loading opening and an electrical interface for communication with the HEDELIUS MARATHON pallet magazine systems in the series. The ACURA 65 MARATHON remains accessible from the front, even with automation, and the view from the Loading station to the work area is unobstructed. The machining centre has a 65-place tool magazine as standard. As an option, a MAGNUM magazine provides a further 25 tools and a standby magazine provides a further 264 tools.
      Travel paths:
      
      700 x 650 x 600 mm
      
      Rotating table dimensions:
      
      Ø 400x400 mm
      
      Turntable load:
      
      500 kg
  - ACURA 85 | 5-axis machining | Rotating/swivelling table Download Catalogue
    
    X: 900 mm | Y: 850/600 mm | Z: 700 mm
    Ø 900 mm Sturgeon circuit | max. 1000 kg
    SK40 / BT40 / HSK A63
    - ACURA 85
      
      The ACURA 85 offers greater precision on a smaller footprint. The constantly guided Y-axis in conjunction with the solidly ribbed feed carriages made of grey cast iron reduce vibrations. The rotating/swivelling table is bearing-mounted on both sides and the Z-axis is specially protected against heat distortion. These and many other details increase the quality of machining, while the dimensions of the 5-axis machining centre are extremely small thanks to the special design.
      Travel paths:
      
      900 x 850 x 700 mm
      
      Rotating table dimensions:
      
      Ø 850x750 mm
      
      Turntable load:
      
      1000 kg
    - ACURA 85 EL for manufacturer-independent automation
      
      The advantage of the ACURA EL concept is that loading from the side allows full access to the work area for set-up and control work, but also for single part production during the day shift, for example. Even crane loading of the machine is possible without restrictions. Another advantage of the 5-axis machining centre (depending on the selected automation) is the visibility of the work area and thus optimised process control during set-up on the automation.
      Travel paths:
      
      900 x 850 x 700 mm
      
      Rotating table dimensions:
      
      Ø 850x750 mm
      
      Turntable load:
      
      1000 kg
    - ACURA 85 MARATHON for HEDELIUS automation
      
      The ACURA 85 MARATHON comes with a built-in zero point clamping system for pallet automation, a side loading opening and an electrical interface for communication with the HEDELIUS MARATHON pallet magazine systems in the series. Even with automation, the ACURA 85 MARATHON remains accessible from the front, with a clear view of the work area from the loading station. The machining centre has an 80-place tool magazine as standard. An additional 264 tools are optionally available by connecting a standby magazine.
      Travel paths:
      
      900 x 850 x 700 mm
      
      Rotating table dimensions:
      
      Ø 400x400 / 500x500 mm
      
      Turntable load:
      
      1000 kg
- TILTENTA 4-/5-axis machining centres with swivelling main spindle Automation with TILTENTA
  
  Versatile machining centres with infinitely variable swivelling main spindle and integrated NC rotary table.
  - TILTENTA 7 NEO | 4-/5-axis machining | Swivelling spindle Download Catalogue
    
    X: 2000/2600/3600 mm
    Y: 700 mm | Z: 695/735 mm
    Ø 1050 mm Sturgeon circuit | max. 800 kg
    SK40 / BT40 / HSK A63
    - TILTENTA 7-2000 NEO EL for manufacturer-independent automation
      
      Compact and automatable - these two terms characterise the TILTENTA 7-2000 NEO. With a 2,000 mm X travel path, the infinitely variable swivelling main spindle and the integrated 5-axis rotary table for workpieces up to 800 kg and 1,050 mm diameter, HEDELIUS offers an uncompromising universal machining centre. Whether aluminium, grey cast iron or tool steel - with this CNC machining centre you can release a wide range of machining tasks in machine, tool and vehicle construction. The many automation solutions are another highlight.
      Travel paths:
      
      2000 x 700 x 735 mm
      
      Rotary table load:
      
      800 kg
      
      Load fixed machine table:
      
      2000 kg
    - TILTENTA 7-2600 NEO
      
      The TILTENTA 7 NEO opens up new areas of application in the machining of single parts and series. Whether end processing of long workpieces or 5-side complete processing with integrated NC rotary table - the TILTENTA 7 crossover concept releases many machining tasks in machine, tool and vehicle construction. The combination of a continuously swivelling main spindle and a long machine table with integrated NC rotary table allows the mixed production of large workpieces and precise 5-axis machining in one machine.
      Travel paths:
      
      2600 x 700 x 695 mm
      
      Rotary table load:
      
      800 kg
      
      Load fixed machine table:
      
      2500 kg
    - TILTENTA 7-2600 NEO EL for manufacturer-independent automation
      
      The TILTENTA 7-2600 NEO EL opens up new areas of application for the fully automated machining of single parts and series. Open interfaces and a laterally offset NC rotary table allow an automation system to load the TILTENTA 7 from the left-hand side of the machine. The combination of the infinitely variable swivelling main spindle and the long machine table with integrated NC rotary table allows the mixed production of large workpieces and precise 5-axis machining in one machine.
      Travel paths:
      
      2600 x 700 x 735 mm
      
      Rotary table load:
      
      800 kg
      
      Load fixed machine table:
      
      2500 kg
    - TILTENTA 7-3600 NEO
      
      The equipment with one or two integrated heavy-duty NC rotary tables (optional) and a work area partition enables economical series production of large and heavy workpieces. Changing from one work area to the other in oscillation mode only takes approx. 10 seconds. By simply removing the partition, the entire work area is available for vertical machining of workpieces up to 3600 mm in length.
      Travel paths:
      
      3600 x 700 x 695 mm
      
      Rotary table load:
      
      800 kg
      
      Load fixed machine table:
      
      3000 kg
    - TILTENTA 7-3600 NEO EL for manufacturer-independent automation
      
      The TILTENTA 7-3600 NEO EL expands its range of applications in two ways: Fully automated machining of single parts and series is made possible by the side loading hatch and the NC rotary table offset to the left. This allows an automation system to load and unload the machine efficiently from the left-hand side. In addition, the generous X travel path of 3,600 mm makes the machine ideal for machining long parts and large-format workpieces. The TILTENTA 7-3600 NEO EL thus combines automated production processes with a high degree of flexibility in large-part machining in a single solution.
      Travel paths:
      
      3600 x 700 x 735 mm
      
      Rotary table load:
      
      800 kg
      
      Load fixed machine table:
      
      3000 kg
  - TILTENTA 9 | 4-/5-axis machining | Swivelling spindle Download Catalogue
    
    X: 2600/3600/4600/6200 mm
    Y: 900 mm | Z: 900/1005 mm
    Ø 1250 mm Sturgeon circuit | max. 1800 kg
    SK40 / BT40 / HSK A63
    - TILTENTA 9-2600 MILLTURN for turning and milling
      
      HEDELIUS sets new standards with the TILTENTA 9 MILLTURN and presents its first milling-turning machining centre. With a table diameter of 900 mm and speeds of up to 500 min-¹, it stands for complete processing in just one set-up. Instead of separate turning and milling operations, the TILTENTA 9 MILLTURN enables the continuous machining of complex workpieces in a stable, reliable process. This not only reduces reclamping, but also non-productive times and process risks considerably.
      Travel paths:
      
      2600 x 900 x 900 mm
      
      Rotary table load:
      
      1200 kg
      
      Load fixed machine table:
      
      3000 kg
    - TILTENTA 9-2600
      
      The TILTENTA 9-2600 travelling column machining centre is fully enclosed and also allows unrestricted crane loading. The machine is equipped with a Heidenhain TNC control system with touch display, full keyboard and rapid motion potentiometer as standard. A Sinumerik ONE / 840 D sl is available as an option.
      Travel paths:
      
      2600 x 900 x 900 mm
      
      Rotary table load:
      
      1200 / 1800 kg
      
      Load fixed machine table:
      
      3000 kg
    - TILTENTA 9-2600 EL for manufacturer-independent automation
      
      The TILTENTA 9-2600 EL stands for maximum flexibility in automated complete processing. Thanks to the lateral loading hatch and the NC rotary table offset to the left, the machine can be optimally integrated into automation solutions - ideal for the fully automated production of single parts and series. With an X travel path of 2,600 mm and a generous Y travel path of 900 mm, it offers excellent conditions for the precise and efficient machining of a wide range of workpieces. In combination with the proven 5-axis technology, the TILTENTA 9-2600 EL combines high dynamics, machining freedom and automation expertise in a well thought-out machine concept.
      Travel paths:
      
      2600 x 900 x 900 mm
      
      Rotary table load:
      
      1200 / 1800 kg
      
      Load fixed machine table:
      
      3000 kg
    - TILTENTA 9-3600
      
      The TILTENTA 9-3600 travelling column machining centre enables speeds of up to 18,000 rpm and spindle outputs of up to 50 kW with a torque of up to 217 Nm. Four axes in the tool guarantee workpiece-independent dynamics - an ideal prerequisite for high rapid motions and feeds of up to 40 m/min.
      Travel paths:
      
      3600 x 900 x 900 mm
      
      Rotary table load:
      
      1200 / 1800 kg
      
      Load fixed machine table:
      
      4000 kg
    - TILTENTA 9-4600
      
      With travel paths of 4600 x 900 x 900 mm (x/y/z), the TILTENTA 9-4600 offers plenty of space for a wide range of machining tasks. Be it for the vertical machining of workpieces up to 4600 mm in length or for the economical 3- and 5-axis machining of series parts in oscillation mode.
      Travel paths:
      
      4600 x 900 x 900 mm
      
      Rotary table load:
      
      1200 / 1800 kg
      
      Load fixed machine table:
      
      5000 kg
    - TILTENTA 9-6200
      
      With travel paths of 6200 x 900 x 900 mm (x/y/z), the TILTENTA 9-6200 offers plenty of space for a wide range of machining tasks. Be it for the vertical machining of workpieces up to 6200 mm in length or for the economical 3- and 5-axis machining of series parts in oscillation mode.
      Travel paths:
      
      6200 x 900 x 900 mm
      
      Rotary table load:
      
      1200 kg
      
      Load fixed machine table:
      
      8000 kg
  - TILTENTA 10 | 4-/5-axis machining | Swivelling spindle Download Catalogue
    
    X: 2600/3600/4600/6200 mm
    Y: 1000 mm | Z: 1000/1165 mm
    Ø 1450 mm Sturgeon circuit | max. 2200 kg
    SK50 / BT50 / HSK A100
    - TILTENTA 10-2600
      
      The TILTENTA 10 with travel paths of 2600 x 1000 x 1165 (X/Y/Z) is ideal wherever heavy-duty chipping in machine and tool construction opens up tight spaces. The integrated heavy-duty rotary table allows workpieces weighing up to 2,200 kg to be machined. The standard equipment with the SK50 BIG PLUS duplex contact spindle system (optional: HSK A100) is another highlight of this stable all-rounder.
      Travel paths:
      
      2600 x 1000 x 1000 mm
      
      Rotary table load:
      
      1600 / 2200 kg
      
      Load fixed machine table:
      
      4500 kg
    - TILTENTA 10-3600
      
      HEDELIUS has always aspired to build stable machining centres for a wide range of applications. With the TILTENTA 10, we are rounding off the successful TILTENTA series, which has been built hundreds of times. With travel paths of 3600 x 1000 x 1000 (X/Y/Z) and an integrated heavy-duty rotary table up to 1,600 kg / 2,200 kg (optional) table load, this machine will also set standards in machine and tool construction. The TILTENTA 10 is equipped with the SK50 BIG PLUS duplex contact spindle system as standard (optional: HSK A100).
      Travel paths:
      
      3600 x 1000 x 1000 mm
      
      Rotary table load:
      
      1600 / 2200 kg
      
      Load fixed machine table:
      
      5500 kg
    - TILTENTA 10-4600
      
      A travelling column machining centre offers clear advantages in single parts and small series production thanks to the ability to produce cubic workpieces in 5 axes, but also to machine long parts vertically or from the end faces. The travel path in the X-axis is therefore an essential criterion when selecting the right machine. The TILTENTA 10-4600 impresses with travel paths of 4600 x 1000 x 1000 (X/Y/Z) and the integrated heavy-duty rotary table up to 1,600 kg / 2,200 kg (optional) table load in machine and tool construction. The TILTENTA 10 is equipped with the SK50 BIG PLUS duplex contact spindle system as standard (optional: HSK A100).
      Travel paths:
      
      4600 x 1000 x 1000 mm
      
      Rotary table load:
      
      1600 / 2200 kg
      
      Load fixed machine table:
      
      6000 kg
    - TILTENTA 10-6200
      
      For long and heavy workpieces, a HEDELIUS 5-axis travelling column machining centre from the TILTENTA 10 series plays all the trump cards. Full 5-axis machining up to 2,200 kg, vertical machining up to 6,200 mm, front side processing up to approx. 5,000 mm, oscillating machining, SK50 power - and all this with constant machine dynamics, regardless of the workpiece weight. Thanks to the travelling tool magazine, you as the user benefit from short chip-to-chip times over the entire travel path. Thanks to the numerous accessories such as pick-up magazines for extra-long tools or vertical rotary tables for shaft machining, this machine can be used flexibly and enables you to achieve optimum capacity utilisation and a quick return on investment.
      Travel paths:
      
      6200 x 1000 x 1000 mm
      
      Rotary table load:
      
      1600 / 2200 kg
      
      Load fixed machine table:
      
      8000 kg
  - TILTENTA 11 | 4-/5-axis machining | Swivelling spindle Download Catalogue
    
    X: 2600/3600/4600/6200 mm
    Y: 1100 mm | Z: 900/1005 mm
    Ø 1450 mm Sturgeon circuit | max. 1800 kg
    SK40 / BT40 / HSK A63
    - TILTENTA 11-2600
      
      With an impressive 1,100 mm Y travel path, the TILTENTA-11 series from HEDELIUS is entering new dimensions. The TILTENTA 11-2600 opens up new areas of application in the machining of single parts and series in machine, tool and vehicle construction. Whether for machining long workpieces or 5-side complete processing with an integrated NC rotary table - the TILTENTA crossover concept releases many tasks. The combination of a continuously swivelling main spindle and a long machine table with integrated NC rotary table allows the mixed production of large workpieces and precise 5-axis machining in one machine.
      Travel paths:
      
      2600 x 1100 x 900 mm
      
      Rotary table load:
      
      1800 / 2200 kg
      
      Load fixed machine table:
      
      4000 kg
    - TILTENTA 11-3600
      
      With 4 axes in the tool, the TILTENTA 11 impresses with excellent dynamics, regardless of the workpiece weight, creating ideal conditions for high rapid motions of up to 40 metres per minute. Equipped with powerful, liquid-cooled CELOX motor spindles, this 5-axis machining centre impresses with its high cutting output and precision. The large X-axis, Y-axis and Z-axis as well as the rigid machine bed set standards.
      Travel paths:
      
      3600 x 1100 x 900 mm
      
      Rotary table load:
      
      1800 / 2200 kg
      
      Load fixed machine table:
      
      5000 kg
    - TILTENTA 11-4600
      
      Thanks to the travelling tool magazine of the TILTENTA 11, tool changes only take a few seconds despite the 4600 mm travel path. The standard 65-cavity tool magazine already reduces your tooling times as standard. With a work area partition, the machine can also be loaded in oscillation mode during machining. Perfectly designed work areas with vertical slat covers and good accessibility to the work area round off the overall concept of this 5-axis machining centre.
      Travel paths:
      
      4600 x 1100 x 900 mm
      
      Rotary table load:
      
      1800 / 2200 kg
      
      Load fixed machine table:
      
      6000 kg
    - TILTENTA 11-6200
      
      Thanks to the travelling tool magazine of the TILTENTA 11, tool changes only take a few seconds despite the 6200 mm travel path. The standard 65-position tool magazine already reduces your tooling times as standard. With a work area partition, the machine can also be loaded in oscillation mode during machining. Perfectly designed work areas with vertical slat covers and good accessibility to the work area round off the overall concept of this 5-axis machining centre.
      Travel paths:
      
      6200 x 1100 x 900 mm
      
      Rotary table load:
      
      1800 / 2200 kg
      
      Load fixed machine table:
      
      8000 kg
- FORTE 3-axis machining centres Automation with FORTE
  
  Discover the FORTE series - a new class of vertical 3-axis machining centres that offer maximum precision and performance in the smallest of spaces with state-of-the-art Operator's platform design.
  - FORTE 50 | 3-axis machining centres Download Catalogue
    
    X: 1120 mm | Y: 550 mm | Z: 550 mm
    SK40 / BT40 / HSK A63
    - FORTE 50
      
      With the optional zero-point clamping systems, the tooling times of the
      FORTE 50 Single 1120 can be significantly reduced. They are a useful addition, especially for single parts to medium series production.
      Travel paths:
      
      1120 x 550 x 550 mm
      
      Contact surface:
      
      1300 x 550 mm
      
      Load fixed machine table:
      
      800 kg
    - FORTE 50 EL for manufacturer-independent automation
      
      The FORTE 50 EL has a pneumatic
      actuated loading opening on the right-hand side as standard. This enables automatic loading of pallets or workpieces without
      restricting access to the Machine work area.
      Travel paths:
      
      1120 x 550 x 550 mm
      
      Contact surface:
      
      1300 x 550 mm
      
      Load fixed machine table:
      
      800 kg
  - FORTE 65 | 3-axis machining centres Download Catalogue
    
    X: 1320 mm | Y: 650 mm | Z: 600 mm
    SK40 / BT40 / HSK A63
    - FORTE 65
      
      When high cutting performance and precision are required in the smallest of spaces, the FORTE 65 Single 1320 3-axis machining centre is the right choice. The modern Operator's platform design impresses with its high dynamics, regardless of the workpiece weight. With travel paths of 1320 x 650 x 600 mm, the travelling column machining centre offers a surprising amount of space with small installation dimensions. Direct position measuring systems on all axes and the latest generation of drive technology ensure long-term precision.
      Travel paths:
      
      1320 x 650 x 600 mm
      
      Contact surface:
      
      1500 x 650 mm
      
      Load fixed machine table:
      
      1200/2000 kg
    - FORTE 65 EL for manufacturer-independent automation
      
      If high cutting performance and precision are required to implement your automation project, the FORTE 65 EL 3-axis machining centre is the right choice. The modern Operator's platform design impresses with its high dynamics, regardless of the workpiece weight. The machine has a pneumatically activated loading opening on the left-hand side as standard. This enables automatic loading of pallets or workpieces without restricting access to the Machine work area. The large selection of interfaces for different automation manufacturers such as EROWA, INDUMATIK or BMO opens up countless automation options.
      Travel paths:
      
      1320 x 650 x 600 mm
      
      Contact surface:
      
      1500 x 650 mm
      
      Load fixed machine table:
      
      1200/2000 kg
  - FORTE 85 | 3-axis machining centres Download Catalogue
    
    X: 1620 mm | Y: 850 mm | Z: 700 mm
    SK40 / BT40 / HSK A63
    - FORTE 85
      
      The large machine window and the fixed machine table ensure that everything is open to the operator so that the work area can be optimally utilised. Direct access to the workpiece is further supported by the ergonomic working height of the machine table. Vertical stainless steel covers ensure optimised chip fall - even when machining aluminium in bulk. This means that little time is spent on cleaning when working with the precise 3-axis milling machine.
      Travel paths:
      
      1620 x 850 x 700 mm
      
      Contact surface:
      
      1800 x 900 mm
      
      Load fixed machine table:
      
      1500/2000 kg
  - FORTE 7 NEO | 3-axis machining centres Download Catalogue
    
    X: 2000/2600/3600 mm
    Y: 700 mm | Z: 800 mm
    SK40 / BT40 / HSK A63
    - FORTE 7-2000 NEO
      
      Where conventional CNC machining centres with a moving table reach their technical limits in terms of travel paths, dynamics, table load and chip removal, the FORTE 7 series offers a solution. The Operator's platform design impresses with its high table load, consistent dynamics (regardless of workpiece weight) and optimised chip fall. The closed full cabin and integrated exhaust system ensure a clean working environment. The sliding control panel and the large viewing windows make set-up and process control easier for the operator.
      Travel paths:
      
      2000 x 700 x 800 mm
      
      Contact surface:
      
      2300 x 700 mm
      
      Load fixed machine table:
      
      2000 kg
    - FORTE 7-2600 NEO
      
      The FORTE 7-2600 NEO 3-axis machining centre opens up new areas of application for the machining of single parts and series. By inserting a work area partition, the long basic work area can be divided in two for loading and unloading during machining. This enables productive oscillating machining.
      Travel paths:
      
      2600 x 700 x 800 mm
      
      Contact surface:
      
      3080 x 700 mm
      
      Load fixed machine table:
      
      2000 kg
    - FORTE 7-3600 NEO
      
      The travelling column concept of the 3-axis machining centre with bottom-mounted cast iron bridge offers ideal conditions for high rapid motions and feeds of up to 40 m/min. Liquid-cooled motor spindles with speeds of up to 18,000 rpm and outputs of up to 35 kW ensure high cutting performance with uncompromising precision.
      Travel paths:
      
      3600 x 700 x 800 mm
      
      Contact surface:
      
      4080 x 700 mm
      
      Load fixed machine table:
      
      3000 kg
  - FORTE 9 | 3-axis machining centres Download Catalogue
    
    X: 2600/3600/4600/6200 mm
    Y: 900 mm | Z: 1005 mm
    SK40 / BT40 / HSK A63
    - FORTE 9-2600
      
      The FORTE 9 3-axis machining centre extends the successful FORTE series from HEDELIUS upwards. Designed for chipping with modern high-performance tools, the FORTE 9-2600 has a 60-fold tool magazine and large travel paths of 2600 x 900 x 1005 mm. The sophisticated travelling column concept impresses with its impressive output, precision and dynamics when machining large parts.
      Travel paths:
      
      2600 x 900 x 1005 mm
      
      Contact surface:
      
      3080 x 900 mm
      
      Load fixed machine table:
      
      3000 kg
    - FORTE 9-3600
      
      The travelling 60-position tool magazine guarantees tool changes in a matter of seconds. Perfectly designed work areas with vertical slat covers and good accessibility to the work area round off the overall concept of this 3-axis machining centre.
      Travel paths:
      
      3600 x 900 x 1005 mm
      
      Contact surface:
      
      2 x 1990 x 900 mm
      
      Load fixed machine table:
      
      4000 kg
    - FORTE 9-4600
      
      The travelling column concept of the 3-axis machining centre demonstrates its superiority particularly with large and heavy workpieces, as the dynamics of the machine are independent of the workpiece weight. The torsion-resistant travelling column made of grey cast iron impresses with its high stability and vibration damping.
      Travel paths:
      
      4600 x 900 x 1005 mm
      
      Contact surface:
      
      2 x 2490 x 900 mm
      
      Load fixed machine table:
      
      5000 kg
    - FORTE 9-6200
      
      The FORTE 9-6200 sets new standards in the processing of large workpieces. With a travel path of 6,200 mm, outstanding dynamics and a stable travelling column made of grey cast iron, it guarantees maximum precision and vibration damping - even for heavy-duty tasks. Ideal for demanding production processes.
      Travel paths:
      
      6200 x 900 x 1005 mm
      
      Contact surface:
      
      6680 x 900 mm
      
      Load fixed machine table:
      
      8000 kg
  - FORTE 10 | 3-axis machining centres Download Catalogue
    
    X: 2600/3600/4600/6200 mm
    Y: 1000 mm | Z: 1165 mm
    SK50 / BT50 / HSK A100
    - FORTE 10-2600
      
      When high output is required in a small space, the FORTE 10-2600 3-axis vertical machining centre is the first choice. Thanks to the high-quality standard equipment with direct measuring systems, stainless steel slats, smooth-running work area doors and the powerful milling spindle with SK50, BT50 or HSK A100 tool holder, you can produce precisely and economically.
      Travel paths:
      
      2600 x 1000 x 1165 mm
      
      Contact surface:
      
      3080 x 1000 mm
      
      Load fixed machine table:
      
      4500 kg
    - FORTE 10-3600
      
      The FORTE 10-3600 is an impressive 3-axis vertical machining centre with extra-large travel paths, a particularly powerful milling spindle with SK50, BT50 or HSK A100 tool holder, a 40-position tool magazine as standard and an extensive range of accessories. This machining centre will become the productive centre of your production.
      Travel paths:
      
      3600 x 1000 x 1165 mm
      
      Contact surface:
      
      4080 x 1000 mm
      
      Load fixed machine table:
      
      5500 kg
    - FORTE 10-4600
      
      Thanks to the extensive range of accessories such as rotary tables, vacuum pumps, pick-up magazines for extra-long tools or a hydraulic clamping system for the automatic activation of devices, we can customise the FORTE 10 series to meet your individual requirements. Perfectly designed work areas with vertical slat covers and good accessibility to the work area round off the overall concept of these high-performance vertical machining centres.
      Travel paths:
      
      4600 x 1000 x 1165 mm
      
      Contact surface:
      
      5080 x 1000 mm
      
      Load fixed machine table:
      
      6500 kg
    - FORTE 10-6200
      
      With a 6200 mm X travel path, this machining centre rounds off the successful FORTE 10 series. Generously dimensioned recirculating roller guides, polished ball roller spindles and direct Heidenhain measuring systems in all axes guarantee outstanding rigidity combined with maximum accuracy and dynamics. The travelling column and machine table are made of heavy grey cast iron. This is an essential criterion for an SK50/HSK 100 machine to ensure high surface quality and low tool wear even in difficult-to-machine materials. Thanks to the extensive range of accessories such as rotary tables, vacuum pumps, pick-up magazines for extra-long tools or a hydraulic clamping system for the automatic activation of devices, we can customise the FORTE 10 series to meet your individual requirements.
      Travel paths:
      
      6200 x 1000 x 1165 mm
      
      Contact surface:
      
      6680 x 1000 mm
      
      Load fixed machine table:
      
      8000 kg
  - FORTE 11 | 3-axis machining centres Download Catalogue
    
    X: 2600/3600/4600/6200 mm
    Y: 1100 mm | Z: 1005 mm
    SK40 / BT40 / HSK A63
    - FORTE 11-2600
      
      With the FORTE 11, HEDELIUS Maschinenfabrik is setting another benchmark in 3-axis machining. With a Y travel path of 1100 mm, the machining centre expands the popular FORTE series. With 65 tools as standard and travel paths of 2600 x 1100 x 1005 mm (x/y/z), this machine is particularly suitable for chipping solid parts or machining several small parts.
      Travel paths:
      
      2600 x 1100 x 1005 mm
      
      Contact surface:
      
      3080 x 1100 mm
      
      Load fixed machine table:
      
      4000 kg
    - FORTE 11-3600
      
      The FORTE 11-3600 3-axis machining centre impresses with its wide range of applications in various industries. Whether machine or tool construction, vehicle construction or aerospace - the FORTE series from HEDELIUS sets standards wherever long workpieces are machined economically with high precision. With the powerful milling spindles, a 65-position tool magazine as standard and the extensive range of accessories, this machining centre will become the productive centre of your production.
      Travel paths:
      
      3600 x 1100 x 1005 mm
      
      Contact surface:
      
      2 x 1990 x 1100 mm
      
      Load fixed machine table:
      
      5000 kg
    - FORTE 11-4600
      
      Despite a travel path of 4600 mm, tool changes on the FORTE 11-4600 take just a few seconds. The large, travelling 65-cavity tool magazine also reduces your tooling times as standard. Perfectly designed work areas with vertical slat covers and good accessibility to the work area round off the overall concept of this 3-axis machining centre.
      Travel paths:
      
      4600 x 1100 x 1005 mm
      
      Contact surface:
      
      2 x 2490 x 1100 mm
      
      Load fixed machine table:
      
      6000 kg
    - FORTE 11-6200
      
      Maximum precision with a large travel path: The FORTE 11-6200 impresses with an impressive travel path of 6200 mm and a quick tool change in just a few seconds. The travelling 65-position tool magazine significantly reduces tooling times. Perfectly designed work areas with vertical slat covers and excellent accessibility offer ideal working conditions.
      Travel paths:
      
      6200 x 1100 x 1005 mm
      
      Contact surface:
      
      6680 x 1100 mm
      
      Load fixed machine table:
      
      8000 kg
- Accessories & optional features Download Catalogue
  
  for CNC machining centres
  - Measuring systems
    
    Increase the accuracy of your production with the help of advanced touch probes and lasers.
  - Work area partition
    
    By using a partition in your machining centre, two closed, independent work areas for chipping in oscillation mode can be created from one work area.
  - Zero point clamping technology
    
    The machine table is equipped with a standardised interface that reduces the centring and alignment of devices to just a few seconds.
  - Integrated NC rotary tables
    
    To extend the range of applications of your TILTENTA from 5-sided machining to 5-axis simultaneous processing.
  - NC rotary tables and clamping systems
    
    Attachment rotary tables to extend the axes and increase the performance spectrum of your CNC machining centre.
  - Swing bridges
    
    Enable multi-sided machining with multiple clamping and thus rationalise series production.
  - CNC control
    
    State-of-the-art control technology from SIEMENS or HEIDENHAIN guarantees maximum operating convenience and unrestricted functionality.
  - Cooling and lubrication
    
    The implementation of high-pressure coolant systems is a decisive step towards significantly increasing the performance of your CNC machining centre.
  - Cleaning technology
    
    Increase the efficiency of your production with our advanced cleaning technology for HEDELIUS machining centres.
  - Liquid-cooled motor spindles
    
    Ensuring a technological edge: High-output and high-torque CELOX integral motor spindles with hybrid bearing technology.
  - Automatic door
    
    Increased operating comfort and relief for machine operators.
  - Customised paint finish
    
    HEDELIUS offers a paint finish for the work area doors of all machines according to your colour requirements.
  - Chip press
    
    A chip press separates chips from cooling lubricants and compresses them into clean, manageable briquettes.
- Available at short notice
  
  Machining centres direct from the manufacturer. Very short delivery time!
- Machine finder Comparison of the machines
  
  Find the right CNC machining centre for you.
Automations Comparison of the machines
- Automation in Stages Whitepaper Automation Download
  
  Automation solutions and open interfaces for third-party providers to increase efficiency.
  - Automation with the HEDELIUS Stage-Based Model
    
    Develop your automation step by step. From a single machine prepared for automation to autonomous CNC manufacturing, create a solution that fits your processes, your production capacity, and your growth.
  - READY: Plan ahead and stay flexible
    
    Many businesses recognise that automation makes sense in the long term. At the same time, making the leap straight away does not always fit with their current order book, floor space or timing for investment. This is exactly what READY is designed for. The machine operates as usual in manual mode today. At the same time, it is being prepared so that pallet automation can be integrated at a later date. You retain your flexibility without having to commit to a specific automation solution straight away.
  - RUN: Boost productivity
    
    Many businesses do not automate because they want to manufacture ‘fully automatically’. They automate because the machine is idle too often during day-to-day operations: whilst being set up, clamped, reconfigured or waiting for the next job. This is exactly where RUN comes in.
    RUN marks the first tangible step towards increased productivity: whilst the machine is machining, the next pallet is being prepared. The changeover takes place automatically. The spindle remains productive for longer.
  - GROW: Expanding autonomy
    
    Whilst RUN provides an introduction to pallet automation, GROW takes things a step further: production gains more buffer capacity, more pre-prepared orders and longer continuous machine running times. GROW is the right choice if you not only want to reduce set-up times, but also aim to expand your automated production in a targeted manner.
  - SCALE: Producing independently
    
    SCALE is the level for businesses that wish to systematically expand their automated production. It is no longer simply a matter of reducing individual set-up times or preparing multiple orders. It is about making productive use of free time slots: breaks, off-peak hours, night-time hours or weekends.
- Pallet automation Whitepaper Automation Download
  
  Automation solutions for single parts as repeat parts or small to medium series with pallets.
  - Pallet Automation with HEDELIUS
    
    While the machine is running, the next job is already being prepared. Pallet automation reduces setup and non-productive times, eases the workload on operators, and increases machine utilization – enabling cost-effective production of individual parts and small batches.
  - MARATHON LR810
    
    Heavy-duty automation for large components: The MARATHON LR810 automates production with up to ten pallet stations and workpiece weights of up to 1,650 kg. When combined with the TILTENTA, this generates additional productive spindle hours – even outside regular shifts.
    - Number of pallets:
    - 10
    - Pallet dimensions:
    - 800x800 mm
    - Transfer weight:
    - 2000 kg
  - MARATHON SR415 for TILTENTA-Automation
    
    The TILTENTA series is known for its flexibility,
    reliability and cutting performance. The new
    TILTENTA 7-2000 NEO offers generous travel paths
    of 2000 mm in the X-axis, 700 mm in the Y-axis
    and 735 mm in the Z-axis. The pallet magazine
    has 15 pallet locations for components with a diameter of up to
    700 mm and a clamping height of 500 mm.
    The storage/retrieval station can also be rotated so that clamping towers or clamping pyramids, for example,
    can be ergonomically
    tooled. For full flexibility, the MARATHON SR415 loads the TILTENTA 7 fully automatically from
    the left-hand side of the machine.
    - Number of pallets:
    - 15
    - Pallet dimensions:
    - 400x400 / 400x500 mm
    - Transfer weight:
    - 470 kg
  - MARATHON PL406
    
    With six pallets measuring up to 400 x 500 mm and a maximum transfer weight of 370 kg, the super-compact MARATHON PL406 pallet magazine is a space-saving productivity booster for the ACURA series. For easy operating, the automation system has buttons for rotating the pallet carrier and for acknowledging raw parts. The job list is created on the HEIDENHAIN control system in the Batch Process Manager.
    - Number of pallets:
    - 6
    - Pallet dimensions:
    - 400x400 / 400x500 mm
    - Transfer weight:
    - 270/370 kg
  - MARATHON SR422
    
    With 22 pallets, the MARATHON SR422 multi-pallet magazine is ideal for producing single parts as repeat parts or small to medium series. One highlight is the consistent operating concept of the ACURA 65 MARATHON with Heidenhain TNC - at the machine, at the tool terminal of the standby magazine and at the pallet magazine terminal. The automation system is perfectly open to the ACURA 65 5-axis machining centre.
    - Number of pallets:
    - 22
    - Pallet dimensions:
    - 400x400 mm
    - Transfer weight:
    - 270 kg
  - MARATHON SR518
    
    With 18 pallets of 500 x 500 mm each, 700 mm interference circle and 470 kg transfer weight, the MARATHON SR518 multi-pallet magazine is designed for handling large, heavy single parts as repeat parts or small to medium series. The powerful ACURA 85 5-axis machining centre, the optional 50 kW spindle and a 344-position STANDBY tool magazine form a perfectly coordinated team for maximum productivity. The operator can keep an eye on the machine's work area at all times from the 360° rotating storage/retrieval station. The work area remains fully accessible from the front for process control and loading new workpieces.
    - Number of pallets:
    - 18
    - Pallet dimensions:
    - 500x500 mm
    - Transfer weight:
    - 470 kg
  - MARATHON RZ430
    
    With up to 34 pallets, the MARATHON RZ430 multi-pallet magazine is ideal when single parts need to be produced as repeat parts or small to medium series. Pallet handling is performed by a 6-axis YASKAWA robot with a load capacity of 88 or optionally 110 kg. Two pull-out storage/retrieval stations guarantee maximum productivity even with short program runtimes. The highlight is the MultibatchOS pallet and order management system with an 18.5" widescreen touch display. The automation system is perfectly open to the ACURA 50 and ACURA 65 5-axis machining centres.
    - Number of pallets:
    - 30/34
    - Pallet dimensions:
    - 400x400 mm
    - Transfer weight:
    - 88/110 kg
  - INDUMATIK VL200
    
    The INDUMATIK VL200 is a compact automation solution for the flexible loading and unloading of CNC machining centres. The vertical storage system enables workpieces and pallets to be handled in a space-saving manner and is ideally suited to small to medium batch sizes. Thanks to its modular design and automatic pallet handling, the INDUMATIK VL200 boosts productivity and enables longer unmanned running times whilst ensuring a high level of process reliability.
    - Number of pallets:
    - individual
    - Pallet dimensions:
    - 400x400 / 320x320 mm
    - Transfer weight:
    - 200 kg
- Workpiece automation Whitepaper Automation Download
  
  Robot cells manage workpieces from grid drawers fully automatically for small and medium batch production.
  - Workpiece automation
    
    Industrial robots handle the loading and unloading of CNC machining centers, reduce manual tasks, and ease the workload on skilled personnel. This results in higher output, predictable processes, and cost-effective manufacturing – from medium-sized batches to series production.
  - MARATHON RZ430
    
    With up to 34 pallets, the MARATHON RZ430 multi-pallet magazine is ideal when single parts need to be produced as repeat parts or small to medium series. Pallet handling is performed by a 6-axis YASKAWA robot with a load capacity of 88 or optionally 110 kg. Two pull-out storage/retrieval stations guarantee maximum productivity even with short program runtimes. The highlight is the MultibatchOS pallet and order management system with an 18.5" widescreen touch display. The automation system is perfectly open to the ACURA 50 and ACURA 65 5-axis machining centres.
    - Number of pallets:
    - 30/34
    - Pallet dimensions:
    - 400x400 mm
    - Transfer weight:
    - 88/110 kg
  - BMO Titanium
    
    The Titanium model has up to 100 pallet magazine locations and two pallet loading stations to process workpieces or pallets in combination. Robots weighing 180 kg or 225 kg are available to ensure that even heavy workpieces can be processed on pallets. To remove the high chip volume, the machines in the ACURA series can be equipped with special accessories such as work area rinsing and alternative chip conveyors.
    - Workpiece storage:
    - Drawers
    - Werkstückmaß:
    - -
    - Transfer weight:
    - 180/225 kg
  - BMO Infinity
    
    While the number of workpieces that can be processed in the robot cells of the Platinum and Titanium series is limited by the number of drawers, the robot cells of the Infinity series can accommodate an almost unlimited number of workpieces and pallets. This is made possible by flexibly divisible shelves and integrated height control for optimum utilisation of the shelf capacity. The workpieces are stored on grid trays. In order to be able to react very flexibly to small batch sizes, heavy parts or complex clamping situations, the Infinity solution has pallet locations for holding a wide variety of clamping devices. As true multi-batch automation, the robot first automatically inserts the required clamping device into the machine and then tools the device from the trays with the raw parts.
    - Workpiece storage:
    - Shelving system
    - Werkstückmaß:
    - 330x80 mm
    - Transfer weight:
    - 180/225 kg
- Tool automation
  
  Separate tool stores for up to 264 additional tools clean, maintain and reduce changeover times enormously.
- Automation partner
  
  Preconfigured standard interfaces, e.g. for EROWA, INDUNORM, ROBOJOB, BMO or LANG, are available for the electrical connection to an automation system.
  - Automation partner
    
    In addition to its own MARATHON solutions, HEDELIUS deliberately pursues an open automation concept. This allows systems from experienced automation partners to be integrated whenever they offer a better solution for the specific application.
  - BMO automation Download Catalogue
    - Mixed pallet and workpiece handling
    - Pallet set-up stations and raster drawers
    - 6-axis robot max. 225 kg transfer weight
    - BMO Iridium Hybrid
      
      The Iridium Hybrid from BMO combines two worlds in the automation of a CNC machining centre: flexible automation of small series using devices with pallets and series production of e.g. sawing sections by inserting workpieces directly into the machine. The Iridium impresses on the one hand with its compact dimensions of just 1,500 mm in width and on the other with a capacity of 20 pallets measuring 200 x 200 mm and a storage drawer for 50 workpieces measuring up to 100 x 100 mm.
      Workpiece storage:
      
      Shelving system
      
      Werkstückmaß:
      
      200x200 mm
      
      Transfer weight:
      
      25 kg
    - BMO Platinum
      
      The Platinum robot cell is suitable for loading workpieces onto up to two CNC machines. The workpieces are removed from grid drawers by a 6-axis robot and inserted into the machine. In order to be able to react very flexibly to small batch sizes and increase the unmanned running time of the system, the Platinum automation solution also has eight pallet locations for holding the clamping devices. This means that the robot automation first automatically inserts the required clamping device into the machine and then tools the device from the storage drawer with the raw parts.
      Workpiece storage:
      
      Drawers
      
      Werkstückmaß:
      
      -
      
      Transfer weight:
      
      25/50/88 kg
    - BMO Titanium
      
      The Titanium model has up to 100 pallet magazine locations and two pallet loading stations to process workpieces or pallets in combination. Robots weighing 180 kg or 225 kg are available to ensure that even heavy workpieces can be processed on pallets. To remove the high chip volume, the machines in the ACURA series can be equipped with special accessories such as work area rinsing and alternative chip conveyors.
      Workpiece storage:
      
      Drawers
      
      Werkstückmaß:
      
      -
      
      Transfer weight:
      
      180/225 kg
    - BMO Infinity
      
      While the number of workpieces that can be processed in the robot cells of the Platinum and Titanium series is limited by the number of drawers, the robot cells of the Infinity series can accommodate an almost unlimited number of workpieces and pallets. This is made possible by flexibly divisible shelves and integrated height control for optimum utilisation of the shelf capacity. The workpieces are stored on grid trays. In order to be able to react very flexibly to small batch sizes, heavy parts or complex clamping situations, the Infinity solution has pallet locations for holding a wide variety of clamping devices. As true multi-batch automation, the robot first automatically inserts the required clamping device into the machine and then tools the device from the trays with the raw parts.
      Workpiece storage:
      
      Shelving system
      
      Werkstückmaß:
      
      330x80 mm
      
      Transfer weight:
      
      180/225 kg
  - ROBOJOB automation Download Catalogue
    - Pallet or workpiece handling
    - Pallet set-up station on storage tower or grid storage
    - Industrial robot max. 100 kg transfer weight
    - RoboJob Mill-Assist
      
      This beginner-friendly automation system has been specially developed for tooling and unloading small series and/or small workpieces. The automation has a 6-axis robot that takes the workpieces from a fixed table and places them in the 5-axis machining centre of the ACURA series. Depending on the space available, the system can load the machine from the front or from the side.
      Workpiece storage:
      
      Grid storage
      
      Werkstückmaß:
      
      -
      
      Transfer weight:
      
      25 kg
    - RoboJob Tower
      
      If high flexibility and autonomy are required, the ROBOJOB Tower is worth a look. A vertical lift system stores not only workpieces but also clamping devices and pallets on up to 28 levels. As an option, the system can be equipped with additional pallet racks and a storage/retrieval station for very heavy or very large workpieces.
      Workpiece storage:
      
      Lift system
      
      Werkstückmaß:
      
      400x400 / 320x320 mm
      
      Transfer weight:
      
      100 kg
  - INDUNORM automation Download Catalogue
    - Pallet handling with loading stations
    - Compact and shelving systems
    - Max. 500 kg transfer weight
    - INDUMATIK VL200
      
      The INDUMATIK VL200 is a compact automation solution for the flexible loading and unloading of CNC machining centres. The vertical storage system enables workpieces and pallets to be handled in a space-saving manner and is ideally suited to small to medium batch sizes. Thanks to its modular design and automatic pallet handling, the INDUMATIK VL200 boosts productivity and enables longer unmanned running times whilst ensuring a high level of process reliability.
      Number of pallets:
      
      individual
      
      Pallet dimensions:
      
      400x400 / 320x320 mm
      
      Transfer weight:
      
      200 kg
    - INDUMATIK 150
      
      Designed as a flexible manufacturing system (FMS for short), the Indumatik 150 allows both the automation of a machining centre and the automation of a multi-machine system. The Indumatik 150 has a flexibly expandable pallet storage system and a rotating handling device that can be moved on a floor rail. Clamping of the workpieces
      Number of pallets:
      
      individual
      
      Pallet dimensions:
      
      400x400 / 320x320 mm
      
      Transfer weight:
      
      150 kg
    - INDUMATIK Light 120
      
      With the INDUMATIK Light 120, the machining centre can be quickly and easily converted from manual to automated operation. With 30 pallet locations for different workpieces, for example, the HEDELIUS ACURA can also be operated in unmanned shifts. The integrated storage and retrieval station allows the operator to remove finished parts at any time and load them with new parts at the same time. The optional InduCell control software checks the NC programs and the tool table to ensure continuous chipping.
      Number of pallets:
      
      24/42
      
      Pallet dimensions:
      
      400x400 / 320x320 mm
      
      Transfer weight:
      
      120 kg
    - INDUMATIK Light 60
      
      With the INDUMATIK Light 60, the machining centre can be quickly and easily converted from manual to automated operation. With 24 pallet locations for different workpieces, for example, the HEDELIUS ACURA can also be easily operated in unmanned shifts. The integrated ergonomic storage and retrieval station allows the operator to remove finished parts at any time and load them with new parts at the same time. The optional InduCell control software checks the NC programs and the tool table to ensure continuous chipping.
      Number of pallets:
      
      24/30
      
      Pallet dimensions:
      
      320x320 / 230x230 mm
      
      Transfer weight:
      
      60 kg
    - INDUMATIK Light 30
      
      With the INDUMATIK Light 30, the machining centre can be quickly and easily converted from manual to automated operation. With 50 pallet locations for different workpieces, the ACURA can also be operated in unmanned shifts. The integrated storage and retrieval station allows the operator to remove finished parts at any time and load them with new parts at the same time. The optional InduCell control software checks the NC programs and the tool table to ensure continuous chipping.
      Number of pallets:
      
      50
      
      Pallet dimensions:
      
      240x190 mm
      
      Transfer weight:
      
      30 kg
  - EROWA automation Download Catalogue
    - Pallet handling with loading stations
    - Compact and shelving systems
    - Max. 500 kg transfer weight
    - EROWA ERC 80
      
      The EROWA ERC 80 loads the ACURA 50 EL 5-axis machining centre with 320 x 320 mm pallets. The multi-pallet magazine has a capacity of 10 pallets of 320 x 320 mm each (optionally 16 pallets), with a transfer weight of 80 kg. Alternatively, the pallet magazine can also handle smaller pallets, e.g. up to 24 pallets with a diameter of 210 mm. The special feature of this concept is the small space requirements of approx. 4480 mm.
      Number of pallets:
      
      10/25
      
      Pallet dimensions:
      
      320x320 mm
      
      Transfer weight:
      
      80 kg
    - EROWA ERD 150 / 500
      
      Just as much as necessary. That is the concept behind the EROWA Robot Dynamic 150L. You only procure as much automation as is currently required. If the production capacity requirements change, the Robot Dynamic system can be expanded modularly at any time. The slim linear rail is extended to the required length using individual segments. The magazine levels are configured specifically for the task at hand.
      Number of pallets:
      
      individual
      
      Pallet dimensions:
      
      500x500 / 320x320 mm
      
      Transfer weight:
      
      150/250/500 kg
    - EROWA Leonardo
      
      The EROWA Leonardo is a pallet handling device with multi-level magazines. The transfer weight is 80 kg (optional features 120 kg). The X-axis has a long travel path and therefore also reaches into large machines. The few necessary commands are entered via a touchscreen pad. The integrated control has a high degree of autonomy. Pallets are automatically placed in an available position.
      Number of pallets:
      
      24/40
      
      Pallet dimensions:
      
      400x400 / 320x320 mm
      
      Transfer weight:
      
      80/120 kg
  - PROMOT automation Download Catalogue
    - Workpiece handling with raster drawers
    - 6-sided turning station for unmanned complete processing
    - 6-axis articulated arm robot max. 50 kg transfer weight
    - Promro Hybrid RD
      
      If high flexibility and autonomy are required, the ROBOJOB Tower is worth a look. A vertical lift system stores not only workpieces but also clamping devices and pallets on up to 28 levels. As an option, the system can be equipped with additional pallet racks and a storage/retrieval station for very heavy or very large workpieces.
      Workpiece storage:
      
      Drawers
      
      Werkstückmaß:
      
      -
      
      Transfer weight:
      
      25/50 kg
  - LANG automation Download Catalogue
    - Workpiece handling using vices
    - Mobile automation trolleys
    - 6-axis robot max. 50 kg transfer weight
    - LANG RoboTrex
      
      The RoboTrex automation cell consists of a Fanuc 6-axis robot with payloads of up to 50 kg. The workpieces are stored using vices on mobile automation trolleys. The patented, upright mounting of the vices ensures optimised utilisation of the footprint. The automation trolleys allow workpieces to be clamped and unclamped even at a great distance from the machine. An automation trolley can be removed or exchanged during machine operation. The RoboTrex 96 system also has a gripper changer to enable different sizes of shear frames to be processed. In conjunction with the automatic recognition of the automation trolleys, the system offers a high degree of flexibility and covers a wide variety of parts.
      Workpiece storage:
      
      Automation trolley
      
      Werkstückmaß:
      
      -
      
      Transfer weight:
      
      25/50 kg
Technology Download Catalogue
- Technology that pays off
  
  With over 3,000 HEDELIUS machining centres installed today, we ensure precise and powerful chipping in a wide range of industries.
- Highlights
  
  Various design highlights ensure that our customers can achieve maximum precision and efficiency in every production step in the long term.
- Digital twin
  
  The digital twin brings real CNC technology into the virtual world – as an exact software replica of the real machine tool.
- Tooling optimisation Download Catalogue
  
  By using set-up time-optimised technology, such as fast tool provision and innovative clamping devices, companies can maximise their spindle running time in the long term.
  - Measuring systems
    
    Increase the accuracy of your production with the help of highly developed touch probes and lasers.
  - Work area partition
    
    By using a partition in your machining centre, two closed, independent work areas for chipping in oscillation mode can be created from one work area.
  - Zero point clamping technology
    
    The machine table is equipped with a standardised interface that reduces the centring and alignment of devices to just a few seconds.
  - Integrated NC rotary tables
    
    To extend the range of applications of your TILTENTA from 5-sided machining to 5-axis simultaneous processing.
  - NC rotary tables and clamping systems
    
    Attachment rotary tables to extend the axes and increase the performance spectrum of your CNC machining centre.
  - Swing bridges
    
    Enable multi-sided machining with multiple clamping and thus rationalise series production.
- Precision
  
  The factors that have a significant influence on the accuracy of our precision machines.
- Further optional features Download Catalogue
  
  Optimise your HEDELIUS machining centre with a wide range of optional features that are precisely tailored to your specific requirements and production tasks.
  - CNC control Download Catalogue
    
    State-of-the-art control technology from SIEMENS or HEIDENHAIN guarantees maximum operating convenience and unrestricted functionality.
    - HEIDENHAIN
      
      The TNC7 combines high-quality hardware components with an advanced, customisable user interface and a generous package of functions.
    - SIEMENS
      
      With SINUMERIK ONE, you can set new standards in your production thanks to digital twins, extended diagnostic functions and a high degree of flexibility.
  - Cooling and lubrication
    
    The implementation of high-pressure coolant systems is a decisive step towards significantly increasing the performance of your CNC machining centre.
  - Cleaning technology
    
    Increase the efficiency of your production with our advanced cleaning technology for HEDELIUS machining centres.
  - Liquid-cooled motor spindles
    
    Technologischen Vorsprung sichern: Leistungs- und drehmomentstarke CELOX-Integral Motorspindeln mit Hybrid-Lagertechnik.
  - Automatic door
    
    Increased operating comfort and relief for machine operators.
  - Customised paint finish
    
    HEDELIUS offers a paint finish for the work area doors of all machines according to your colour requirements.
  - Chip press
    
    A chip press separates chips from cooling lubricants and compresses them into clean, manageable briquettes.
Service Service app
- HEDELIUS Service
  
  + Personalised. On site nationwide.
  + Intelligent deployment planning.
  + Excellent spare parts availability.
- Service enquiries
  
  Fast, professional solution when servicing is required.
- Service app Best service for your CNC machining centre Download (iOS)
  
  + Service enquiries
  + Maintenance enquiries
  + Spare parts enquiries
The company Contact
- The company
  
  For 55 years, HEDELIUS has pursued a single goal: increasing cost-efficiency in the production of individual parts and small batches for the mechanical engineering, toolmaking, and vehicle manufacturing sectors.
- Technology centre
  
  Take the opportunity to experience our machining centers and automation solutions live and see their performance and reliability for yourself.
- References
  
  Thousands of companies throughout Europe - including numerous hidden champions - rely on our solutions and expertise. From innovative SMEs to leading global corporations, we are among the preferred partners when it comes to mastering demanding challenges and achieving sustainable success.
- CNC Academy
  
  Comprehensive, practical training for CNC programmers and operators, covering everything from 3-axis to 5-axis machining.
- Screening date
  
  Experience the latest developments in machining technology – either conveniently online or right here in Meppen.
- Areas of application
  
  HEDELIUS-brand machining centers are used in a wide variety of industries.
  - Machine and plant construction
    
    Maschinen- und Anlagenbau
  - Tool and mould making
    
    Werkzeug- und Formenbau
  - Contract manufacturing
    
    Lohnfertigung
  - Food and packaging technology
    
    Lebensmittel- und Verpackungstechnik
  - Agricultural machinery technology
  - Plastics technology
  - Air and space travel
  - Automotive
  - Process technology
  - Energy and environmental technology
  - Medical technology
  - Shipbuilding and ship technology
  - Rail vehicles and track technology
  - Educational and research institutions
- Sustainability
  
  Resource conservation, energy efficiency, and securing the future: our efforts to make a positive contribution to shaping a sustainable future.
- Suppliers
  
  Do you, as a supplier, share our values of quality and reliability? Then please feel free to contact us.
- Sales partner
  
  Over the years, we have built a strong network of — by now — 19 trading partners across Europe.
News Newsletter registration
- News
  
  Current information and news about HEDELIUS Maschinenfabrik. A brief insight into the product variety of machining centres, automations and events.
- Downloads
  
  We provide a wide range of free information material in our download area.
- Events
  
  All upcoming dates for workshops, trade fair appearances and other events at a glance.
- User reports
  
  Over 3000 well-known customers from all over Europe trust in the quality and reliability of HEDELIUS machines.
- Newsletter
  
  Interesting facts about the company, news, product information, user reports

Download the product leaflet: MARATHON LR810

Flexible manufacturing of large components. Automated machining of heavy-duty parts.

Technical highlights.

More downloads.

Download the product leaflet:
MARATHON LR810