**Flexible set-up with pallet storage: Maximum running time ** [00:00]

High efficiency thanks to the pallet storage system with 18 pallet spaces, of which 14 are currently in use, producing four different components – with an impressive 30 hours of uninterrupted running time.

A clear advantage of this automation: a wide variety of component sizes can be set up flexibly, with no restrictions on dimensions or quantity.

High-tech manufacturing at Carstengerdes: 5-axis machining meets automation [00:36]

In the far north, near Wilhelmshaven, the company Carstengerdes demonstrates how modern CNC automation and high-performance 5-axis machining centres meet today’s demands for precision, efficiency and flexibility.

A key element in this is the investment in the ACURA 85 MARATHON from HEDELIUS – including automation with a pallet storage system. This solution enables productive and flexible manufacturing, particularly where there is a high degree of component variation and large components are involved.

Applications: From plastics to aerospace engineering

The moulds and components produced are used in numerous industries – from PU casting moulds and laminating moulds right through to pure milled parts for mechanical engineering, specialised engineering, the defence industry and aerospace.

Technical highlights of the ACURA 85 MARATHON [01:05]

The reasons for choosing HEDELIUS are clear: the spindle speed of 18,000 rpm, a spindle power of 35 kW at 136 Nm, and the HSK A63 tool holder, automation options with the MARATHON SR518 pallet magazine featuring 18 storage slots (500 x 500 mm).

This combination of performance data and intelligent automation ensures the shortest possible tool change times and high machining stability – crucial in a production environment with growing output volumes and a limited skilled workforce.

CNC automation secures skilled workers and the future [01:43]

Investing in modern manufacturing technology also pays off on a social level:
The introduction of the new machine enabled the company to retain an apprentice – by offering new prospects and responsibilities in the field of automation. This targeted employee retention strengthens the company’s long-term viability.

Second HEDELIUS machine: the TILTENTA 11-3600 [02:20]

Carstengerdes consistently relies on quality from the Emsland region: The TILTENTA 11, the second 5-axis machining centre from HEDELIUS, has already been fully assembled and is ready for heavy-haul transport.

At the same time, two employees are undergoing practical training directly at the HEDELIUS factory in Meppen – with a focus on ease of operation, short set-up times and smooth processes.

Focus on ease of use and tool change

For the users at Carstengerdes, one thing is clear: the machine must be intuitive to operate – both during set-up and whilst the programme is running. Short tool change times, stable programme execution and low set-up times are particularly important.

Training, service and support: HEDELIUS as a long-term partner [02:48]

Training on the new control system ensures a smooth start. Should you have any queries, HEDELIUS Service is available at all times – by telephone, via the app or directly on site.

HEDELIUS supports its customers well beyond commissioning – a partner for the entire life of the machine.

Delivery and commissioning of the TILTENTA 11-3600 [03:48]

Just a few days later, the new TILTENTA 11 is fully installed at Carstengerdes – and already in productive use.

Thanks to the central rotary table, the machine offers a high degree of flexibility for 3-, 4- and 5-axis machining, even with large workpieces. For example: a large component is precision-milled in five axes – with flying colours.

Conclusion: 5-axis machining and automation as key success factors

The combination of CNC automation, state-of-the-art 5-axis machining centres and well-thought-out service ensures Carstengerdes is future-proof.

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