Not all businesses need to switch to full automation straight away. The key is that the solution should be suited to current production needs and able to evolve in the future. HEDELIUS’s phased approach sets out a clear path: from a set-up machine to operation without human intervention. This enables manufacturing companies to gradually increase spindle running time without losing their flexibility.
Many companies realise that automation would be beneficial. But they don’t know where to start.
On a day-to-day basis, there is rarely a shortage of work. What is lacking is the right approach to getting started. The machine is at a standstill whilst being set up. Skilled staff are in short supply. Orders change frequently. Small batches increase the workload. At the same time, production must remain able to deliver without taking unnecessary risks. It is precisely for this reason that an overly ambitious solution often acts as a deterrent. An overly modest solution does not solve the problem. Companies need an approach tailored to their current production whilst leaving the door open for future developments.
Automate gradually rather than changing everything all at once.
The four-step model enables the planning of automation. Each step brings a tangible benefit to the business: from investment security to reduced downtime associated with changeovers, as well as longer periods of operation without human intervention. The aim is not to implement cutting-edge technology. The aim is to achieve more stable production, which reduces the workload on existing staff and optimises the productive running time of the machines. Overview of the benefits:
Level 1: READY
Level 2: RUN
Level 3: GROW
Level 4: SCALE
Be ready without committing today.
Reduce set-up times and increase spindle running time.
Prepare multiple orders and plan production more efficiently.
Make productive use of off-peak hours, at night and at weekends.
Automation must adapt to the workshop, not the other way round.
HEDELIUS does not view automation in isolation. What matters most is the interaction between the workpiece, the machine, the pallet magazine, the clamping devices, the tooling, the operating staff and the available floor space. That is why the design process does not start with the most ambitious solution, but with your actual production. It is from these considerations that an automation solution emerges which works in day-to-day operations:
Which parts wear out frequently?
Where do downtimes occur?
How much time do staff spend setting up the machines?
In this brochure: discover the benefits of CNC automation and the forward-looking automation solutions offered by HEDELIUS. Our 4-step model guides you step by step towards the automation solution best suited to your production.
The four-step model.
Not all production lines start at the same stage of automation. HEDELIUS’s 4-step model shows you which level of automation suits your current needs and how you can gradually expand your production. From preparing for automation through to the productive automation of pallet handling, right through to the targeted utilisation of unattended operating times. Each stage delivers measurable added value and opens up new growth opportunities.
Stage 1: READY
Ready for automation, without committing yourself
READY is the right choice if you are currently manufacturing manually but wish to keep the option of automation open. The machine is set up in such a way that automation can be integrated at a later date. You remain flexible and avoid unnecessary modifications when the next step becomes economically viable.
Particularly suitable if you:
currently still manufacture predominantly by hand
would like to automate at a later date
need investment security
want to avoid production downtime during a future expansion
RUN is the entry-level solution for productive pallet automation. Whilst the machine is running, the next pallet is being prepared. This reduces downtime during set-up. The machine remains productive for longer. The benefits are particularly noticeable with small and medium batch sizes.
Particularly well suited if you:
want to reduce set-up times
want to produce more parts in the same amount of time
want to ease the workload on existing staff
want to achieve longer running times with limited floor space
GROW is ideal if you want to prepare multiple jobs and process them in an organised manner. The pallet storage system creates a buffer in production. Repeat parts, small batches and prepared jobs can be scheduled in an organised manner. This brings greater stability to your processes and improves capacity utilisation.
SCALE is the appropriate level when processes are stable enough for the machine to run for extended periods without operator intervention. This does not mean that everything runs by itself. It means that workpieces, tools, programmes, clamping devices and controls are prepared in such a way that the machine can remain productive even during breaks, at night or at weekends.
Particularly well suited if you:
wish to utilise night-time or weekend running times
have a firm grasp of recurring processes
want to relieve skilled staff of ancillary tasks
wish to build capacity without having to fully staff additional shifts
The phased approach reduces the risks associated with the investment. You do not have to decide today exactly what your production will look like in five years’ time. You are establishing a foundation capable of evolving in step with your business. This is particularly important for medium-sized manufacturing companies. After all, orders, production volumes and staff availability are likely to change. A good automation solution must not restrict this flexibility. HEDELIUS helps you take the next appropriate step – not necessarily the most ambitious one.
Automation is cost-effective when it helps to reduce downtime.
The economic impact is felt most keenly where production time is currently lost: during set-up, maintenance, research, equipment changes and during quiet periods. The four-step model makes it possible to realise these potentials. This enables capacity to be increased without necessarily having to recruit additional staff or purchase new machinery.
01 READY protects your investment.
02 RUN reduces downtime associated with changeovers.
03 GROW increases predictable utilisation rates.
04 SCALE enables you to benefit from additional operating time outside core working hours.
What does the journey towards automated manufacturing look like in day-to-day practice? Our customers show you how, with HEDELIUS, they have made their production more efficient, more flexible and more autonomous, step by step. From the very first pallet to unmanned overnight production. Discover real-world case studies from various sectors and see how, thanks to HEDELIUS, companies are increasing their spindle uptime, reducing the workload on their skilled staff and sustainably expanding their capacity. Our case studies offer you a practical insight into the processes, challenges and results drawn directly from real-world experience.
CNC-Automation mit Paletten
Maximum efficiency with the pallet storage system: 18 spaces, 14 of which are occupied, with four components being manufactured in parallel – for up to 30 hours of uninterrupted operation.
CNC-Automation für maximale mannlose Spindellaufzeit
CNC automation at SIBA ensures maximum efficiency: two fully automated machining centres enable unmanned production, the highest precision and maximum spindle running time.
Mannlose CNC-Fertigung mit Roboterautomation BMO Platinum
Robotic automation boosts efficiency: the ACURA 65 from HEDELIUS, featuring BMO Platinum, enables unmanned CNC production, short set-up times and maximum precision.
Frequently asked questions about the HEDELIUS progressive model.
Do I have to go fully automated straight away?
No. That is precisely what the phased approach is for. You can start with a ready-to-use machine and expand later, when the order situation, range of parts and cost-effectiveness make it worthwhile.
Which level is best for beginners?
For many businesses, RUN is the first tangible step towards increased productivity. With this system, set-up takes place during main production time whilst the machine continues to operate. If you do not yet wish to automate, READY is the ideal starting point.
When is GROW worth it?
GROW is worthwhile when several jobs need to be prepared and the machine can run from memory for an extended period. This is particularly useful for repeat parts, small batches and jobs that can be planned effectively.
What do you need for SCALE?
Stable processes, sufficient tools, secure clamping devices, pre-programmed sequences and reliable monitoring. LIGHTS OUT is not a starting point, but the result of meticulously prepared processes.
Will production remain flexible?
Yes. That is the essence of the model. You choose the level that suits you today, whilst leaving the door open for future expansion.
Find out which stage really helps to lighten your production workload.
Whether it’s READY, RUN, GROW or SCALE: it is not the most ambitious automation solution that matters, but the next economically sensible step. HEDELIUS helps you assess your production realistically and identify the step that suits you best – for increased spindle uptime, more stable processes and greater predictability. Simply fill in the contact form below or send an email to sales@hedelius.de. Our experts will get back to you as soon as possible!
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Extremely compact 5-axis high-performance machining centres with rotating/swivelling table mounted on both sides for high-precision cutting performance.
The ACURA 50 offers greater precision on a smaller footprint. The constantly guided Y-axis in conjunction with the solidly ribbed feed carriages made of grey cast iron reduce vibrations. The rotating/swivelling table is bearing-mounted on both sides and the Z-axis is specially protected against heat distortion. These and many other details increase the quality of machining, while the dimensions of the 5-axis machining centre are extremely small thanks to the special design.
The machine is loaded through an approx. 600 x 840 mm opening in the right-hand side of the machine. This pneumatically activated stainless steel door of the 5-axis machining centre enables automatic loading of pallets without restricting access to the Machine work area.
The ACURA 50 MARATHON is already prepared for pallet automation at the factory with a permanently installed zero point clamping system and a pneumatically activated loading opening on the right-hand side of the machine. Depending on the variance of the workpiece spectrum, different tool magazines with up to 319 tool positions and main spindles up to 18,000 rpm are available.
The ACURA 65 high-performance machining centre impresses wherever workpieces need to be machined from several sides with high precision and in the tightest of spaces. Thanks to its low overall depth and low overall height, the 5-axis milling machine can be integrated into almost any workshop. Thanks to the extensive range of accessories, the machine can be adjusted to suit many machining tasks.
The ACURA 65 EL enables manufacturer-independent automation of production using a pallet handling system or a robot from the left-hand side of the machine. This enables unmanned automated production. The door of the 5-axis machining centre remains fully accessible for the manual production of single parts.
The ACURA 65 MARATHON comes with a built-in zero point clamping system for pallet automation, a side loading opening and an electrical interface for communication with the HEDELIUS MARATHON pallet magazine systems in the series. The ACURA 65 MARATHON remains accessible from the front, even with automation, and the view from the Loading station to the work area is unobstructed. The machining centre has a 65-place tool magazine as standard. As an option, a MAGNUM magazine provides a further 25 tools and a standby magazine provides a further 264 tools.
The ACURA 85 offers greater precision on a smaller footprint. The constantly guided Y-axis in conjunction with the solidly ribbed feed carriages made of grey cast iron reduce vibrations. The rotating/swivelling table is bearing-mounted on both sides and the Z-axis is specially protected against heat distortion. These and many other details increase the quality of machining, while the dimensions of the 5-axis machining centre are extremely small thanks to the special design.
The advantage of the ACURA EL concept is that loading from the side allows full access to the work area for set-up and control work, but also for single part production during the day shift, for example. Even crane loading of the machine is possible without restrictions. Another advantage of the 5-axis machining centre (depending on the selected automation) is the visibility of the work area and thus optimised process control during set-up on the automation.
The ACURA 85 MARATHON comes with a built-in zero point clamping system for pallet automation, a side loading opening and an electrical interface for communication with the HEDELIUS MARATHON pallet magazine systems in the series. Even with automation, the ACURA 85 MARATHON remains accessible from the front, with a clear view of the work area from the loading station. The machining centre has an 80-place tool magazine as standard. An additional 264 tools are optionally available by connecting a standby magazine.
Compact and automatable - these two terms characterise the TILTENTA 7-2000 NEO. With a 2,000 mm X travel path, the infinitely variable swivelling main spindle and the integrated 5-axis rotary table for workpieces up to 800 kg and 1,050 mm diameter, HEDELIUS offers an uncompromising universal machining centre. Whether aluminium, grey cast iron or tool steel - with this CNC machining centre you can release a wide range of machining tasks in machine, tool and vehicle construction. The many automation solutions are another highlight.
The TILTENTA 7 NEO opens up new areas of application in the machining of single parts and series. Whether end processing of long workpieces or 5-side complete processing with integrated NC rotary table - the TILTENTA 7 crossover concept releases many machining tasks in machine, tool and vehicle construction. The combination of a continuously swivelling main spindle and a long machine table with integrated NC rotary table allows the mixed production of large workpieces and precise 5-axis machining in one machine.
The TILTENTA 7-2600 NEO EL opens up new areas of application for the fully automated machining of single parts and series. Open interfaces and a laterally offset NC rotary table allow an automation system to load the TILTENTA 7 from the left-hand side of the machine. The combination of the infinitely variable swivelling main spindle and the long machine table with integrated NC rotary table allows the mixed production of large workpieces and precise 5-axis machining in one machine.
The equipment with one or two integrated heavy-duty NC rotary tables (optional) and a work area partition enables economical series production of large and heavy workpieces. Changing from one work area to the other in oscillation mode only takes approx. 10 seconds. By simply removing the partition, the entire work area is available for vertical machining of workpieces up to 3600 mm in length.
The TILTENTA 7-3600 NEO EL expands its range of applications in two ways: Fully automated machining of single parts and series is made possible by the side loading hatch and the NC rotary table offset to the left. This allows an automation system to load and unload the machine efficiently from the left-hand side. In addition, the generous X travel path of 3,600 mm makes the machine ideal for machining long parts and large-format workpieces. The TILTENTA 7-3600 NEO EL thus combines automated production processes with a high degree of flexibility in large-part machining in a single solution.
HEDELIUS sets new standards with the TILTENTA 9 MILLTURN and presents its first milling-turning machining centre. With a table diameter of 900 mm and speeds of up to 500 min-¹, it stands for complete processing in just one set-up. Instead of separate turning and milling operations, the TILTENTA 9 MILLTURN enables the continuous machining of complex workpieces in a stable, reliable process. This not only reduces reclamping, but also non-productive times and process risks considerably.
The TILTENTA 9-2600 travelling column machining centre is fully enclosed and also allows unrestricted crane loading. The machine is equipped with a Heidenhain TNC control system with touch display, full keyboard and rapid motion potentiometer as standard. A Sinumerik ONE / 840 D sl is available as an option.
The TILTENTA 9-2600 EL stands for maximum flexibility in automated complete processing. Thanks to the lateral loading hatch and the NC rotary table offset to the left, the machine can be optimally integrated into automation solutions - ideal for the fully automated production of single parts and series. With an X travel path of 2,600 mm and a generous Y travel path of 900 mm, it offers excellent conditions for the precise and efficient machining of a wide range of workpieces. In combination with the proven 5-axis technology, the TILTENTA 9-2600 EL combines high dynamics, machining freedom and automation expertise in a well thought-out machine concept.
The TILTENTA 9-3600 travelling column machining centre enables speeds of up to 18,000 rpm and spindle outputs of up to 50 kW with a torque of up to 217 Nm. Four axes in the tool guarantee workpiece-independent dynamics - an ideal prerequisite for high rapid motions and feeds of up to 40 m/min.
With travel paths of 4600 x 900 x 900 mm (x/y/z), the TILTENTA 9-4600 offers plenty of space for a wide range of machining tasks. Be it for the vertical machining of workpieces up to 4600 mm in length or for the economical 3- and 5-axis machining of series parts in oscillation mode.
With travel paths of 6200 x 900 x 900 mm (x/y/z), the TILTENTA 9-6200 offers plenty of space for a wide range of machining tasks. Be it for the vertical machining of workpieces up to 6200 mm in length or for the economical 3- and 5-axis machining of series parts in oscillation mode.
The TILTENTA 10 with travel paths of 2600 x 1000 x 1165 (X/Y/Z) is ideal wherever heavy-duty chipping in machine and tool construction opens up tight spaces. The integrated heavy-duty rotary table allows workpieces weighing up to 2,200 kg to be machined. The standard equipment with the SK50 BIG PLUS duplex contact spindle system (optional: HSK A100) is another highlight of this stable all-rounder.
HEDELIUS has always aspired to build stable machining centres for a wide range of applications. With the TILTENTA 10, we are rounding off the successful TILTENTA series, which has been built hundreds of times. With travel paths of 3600 x 1000 x 1000 (X/Y/Z) and an integrated heavy-duty rotary table up to 1,600 kg / 2,200 kg (optional) table load, this machine will also set standards in machine and tool construction. The TILTENTA 10 is equipped with the SK50 BIG PLUS duplex contact spindle system as standard (optional: HSK A100).
A travelling column machining centre offers clear advantages in single parts and small series production thanks to the ability to produce cubic workpieces in 5 axes, but also to machine long parts vertically or from the end faces. The travel path in the X-axis is therefore an essential criterion when selecting the right machine. The TILTENTA 10-4600 impresses with travel paths of 4600 x 1000 x 1000 (X/Y/Z) and the integrated heavy-duty rotary table up to 1,600 kg / 2,200 kg (optional) table load in machine and tool construction. The TILTENTA 10 is equipped with the SK50 BIG PLUS duplex contact spindle system as standard (optional: HSK A100).
For long and heavy workpieces, a HEDELIUS 5-axis travelling column machining centre from the TILTENTA 10 series plays all the trump cards. Full 5-axis machining up to 2,200 kg, vertical machining up to 6,200 mm, front side processing up to approx. 5,000 mm, oscillating machining, SK50 power - and all this with constant machine dynamics, regardless of the workpiece weight. Thanks to the travelling tool magazine, you as the user benefit from short chip-to-chip times over the entire travel path. Thanks to the numerous accessories such as pick-up magazines for extra-long tools or vertical rotary tables for shaft machining, this machine can be used flexibly and enables you to achieve optimum capacity utilisation and a quick return on investment.
With an impressive 1,100 mm Y travel path, the TILTENTA-11 series from HEDELIUS is entering new dimensions. The TILTENTA 11-2600 opens up new areas of application in the machining of single parts and series in machine, tool and vehicle construction. Whether for machining long workpieces or 5-side complete processing with an integrated NC rotary table - the TILTENTA crossover concept releases many tasks. The combination of a continuously swivelling main spindle and a long machine table with integrated NC rotary table allows the mixed production of large workpieces and precise 5-axis machining in one machine.
With 4 axes in the tool, the TILTENTA 11 impresses with excellent dynamics, regardless of the workpiece weight, creating ideal conditions for high rapid motions of up to 40 metres per minute. Equipped with powerful, liquid-cooled CELOX motor spindles, this 5-axis machining centre impresses with its high cutting output and precision. The large X-axis, Y-axis and Z-axis as well as the rigid machine bed set standards.
Thanks to the travelling tool magazine of the TILTENTA 11, tool changes only take a few seconds despite the 4600 mm travel path. The standard 65-cavity tool magazine already reduces your tooling times as standard. With a work area partition, the machine can also be loaded in oscillation mode during machining. Perfectly designed work areas with vertical slat covers and good accessibility to the work area round off the overall concept of this 5-axis machining centre.
Thanks to the travelling tool magazine of the TILTENTA 11, tool changes only take a few seconds despite the 6200 mm travel path. The standard 65-position tool magazine already reduces your tooling times as standard. With a work area partition, the machine can also be loaded in oscillation mode during machining. Perfectly designed work areas with vertical slat covers and good accessibility to the work area round off the overall concept of this 5-axis machining centre.
Discover the FORTE series - a new class of vertical 3-axis machining centres that offer maximum precision and performance in the smallest of spaces with state-of-the-art Operator's platform design.
With the optional zero-point clamping systems, the tooling times of the
FORTE 50 Single 1120 can be significantly reduced. They are a useful addition, especially for single parts to medium series production.
The FORTE 50 EL has a pneumatic
actuated loading opening on the right-hand side as standard. This enables automatic loading of pallets or workpieces without
restricting access to the Machine work area.
When high cutting performance and precision are required in the smallest of spaces, the FORTE 65 Single 1320 3-axis machining centre is the right choice. The modern Operator's platform design impresses with its high dynamics, regardless of the workpiece weight. With travel paths of 1320 x 650 x 600 mm, the travelling column machining centre offers a surprising amount of space with small installation dimensions. Direct position measuring systems on all axes and the latest generation of drive technology ensure long-term precision.
If high cutting performance and precision are required to implement your automation project, the FORTE 65 EL 3-axis machining centre is the right choice. The modern Operator's platform design impresses with its high dynamics, regardless of the workpiece weight. The machine has a pneumatically activated loading opening on the left-hand side as standard. This enables automatic loading of pallets or workpieces without restricting access to the Machine work area. The large selection of interfaces for different automation manufacturers such as EROWA, INDUMATIK or BMO opens up countless automation options.
The large machine window and the fixed machine table ensure that everything is open to the operator so that the work area can be optimally utilised. Direct access to the workpiece is further supported by the ergonomic working height of the machine table. Vertical stainless steel covers ensure optimised chip fall - even when machining aluminium in bulk. This means that little time is spent on cleaning when working with the precise 3-axis milling machine.
Where conventional CNC machining centres with a moving table reach their technical limits in terms of travel paths, dynamics, table load and chip removal, the FORTE 7 series offers a solution. The Operator's platform design impresses with its high table load, consistent dynamics (regardless of workpiece weight) and optimised chip fall. The closed full cabin and integrated exhaust system ensure a clean working environment. The sliding control panel and the large viewing windows make set-up and process control easier for the operator.
The FORTE 7-2600 NEO 3-axis machining centre opens up new areas of application for the machining of single parts and series. By inserting a work area partition, the long basic work area can be divided in two for loading and unloading during machining. This enables productive oscillating machining.
The travelling column concept of the 3-axis machining centre with bottom-mounted cast iron bridge offers ideal conditions for high rapid motions and feeds of up to 40 m/min. Liquid-cooled motor spindles with speeds of up to 18,000 rpm and outputs of up to 35 kW ensure high cutting performance with uncompromising precision.
The FORTE 9 3-axis machining centre extends the successful FORTE series from HEDELIUS upwards. Designed for chipping with modern high-performance tools, the FORTE 9-2600 has a 60-fold tool magazine and large travel paths of 2600 x 900 x 1005 mm. The sophisticated travelling column concept impresses with its impressive output, precision and dynamics when machining large parts.
The travelling 60-position tool magazine guarantees tool changes in a matter of seconds. Perfectly designed work areas with vertical slat covers and good accessibility to the work area round off the overall concept of this 3-axis machining centre.
The travelling column concept of the 3-axis machining centre demonstrates its superiority particularly with large and heavy workpieces, as the dynamics of the machine are independent of the workpiece weight. The torsion-resistant travelling column made of grey cast iron impresses with its high stability and vibration damping.
The FORTE 9-6200 sets new standards in the processing of large workpieces. With a travel path of 6,200 mm, outstanding dynamics and a stable travelling column made of grey cast iron, it guarantees maximum precision and vibration damping - even for heavy-duty tasks. Ideal for demanding production processes.
When high output is required in a small space, the FORTE 10-2600 3-axis vertical machining centre is the first choice. Thanks to the high-quality standard equipment with direct measuring systems, stainless steel slats, smooth-running work area doors and the powerful milling spindle with SK50, BT50 or HSK A100 tool holder, you can produce precisely and economically.
The FORTE 10-3600 is an impressive 3-axis vertical machining centre with extra-large travel paths, a particularly powerful milling spindle with SK50, BT50 or HSK A100 tool holder, a 40-position tool magazine as standard and an extensive range of accessories. This machining centre will become the productive centre of your production.
Thanks to the extensive range of accessories such as rotary tables, vacuum pumps, pick-up magazines for extra-long tools or a hydraulic clamping system for the automatic activation of devices, we can customise the FORTE 10 series to meet your individual requirements. Perfectly designed work areas with vertical slat covers and good accessibility to the work area round off the overall concept of these high-performance vertical machining centres.
With a 6200 mm X travel path, this machining centre rounds off the successful FORTE 10 series. Generously dimensioned recirculating roller guides, polished ball roller spindles and direct Heidenhain measuring systems in all axes guarantee outstanding rigidity combined with maximum accuracy and dynamics. The travelling column and machine table are made of heavy grey cast iron. This is an essential criterion for an SK50/HSK 100 machine to ensure high surface quality and low tool wear even in difficult-to-machine materials. Thanks to the extensive range of accessories such as rotary tables, vacuum pumps, pick-up magazines for extra-long tools or a hydraulic clamping system for the automatic activation of devices, we can customise the FORTE 10 series to meet your individual requirements.
With the FORTE 11, HEDELIUS Maschinenfabrik is setting another benchmark in 3-axis machining. With a Y travel path of 1100 mm, the machining centre expands the popular FORTE series. With 65 tools as standard and travel paths of 2600 x 1100 x 1005 mm (x/y/z), this machine is particularly suitable for chipping solid parts or machining several small parts.
The FORTE 11-3600 3-axis machining centre impresses with its wide range of applications in various industries. Whether machine or tool construction, vehicle construction or aerospace - the FORTE series from HEDELIUS sets standards wherever long workpieces are machined economically with high precision. With the powerful milling spindles, a 65-position tool magazine as standard and the extensive range of accessories, this machining centre will become the productive centre of your production.
Despite a travel path of 4600 mm, tool changes on the FORTE 11-4600 take just a few seconds. The large, travelling 65-cavity tool magazine also reduces your tooling times as standard. Perfectly designed work areas with vertical slat covers and good accessibility to the work area round off the overall concept of this 3-axis machining centre.
Maximum precision with a large travel path: The FORTE 11-6200 impresses with an impressive travel path of 6200 mm and a quick tool change in just a few seconds. The travelling 65-position tool magazine significantly reduces tooling times. Perfectly designed work areas with vertical slat covers and excellent accessibility offer ideal working conditions.
Develop your automation step by step. From a single machine prepared for automation to autonomous CNC manufacturing, create a solution that fits your processes, your production capacity, and your growth.
Many businesses recognise that automation makes sense in the long term. At the same time, making the leap straight away does not always fit with their current order book, floor space or timing for investment. This is exactly what READY is designed for. The machine operates as usual in manual mode today. At the same time, it is being prepared so that pallet automation can be integrated at a later date. You remain flexible without having to commit to a specific automation solution straight away.
Many businesses do not automate because they want to manufacture ‘fully automatically’. They automate because the machine is idle too often during day-to-day operations: whilst being set up, clamped, reconfigured or waiting for the next job. This is exactly where RUN comes in.
RUN marks the first tangible step towards increased productivity: whilst the machine is machining, the next pallet is being prepared. The changeover takes place automatically. The spindle remains productive for longer.
Whilst RUN provides an introduction to pallet automation, GROW takes things a step further: production benefits from greater buffer capacity, more pre-prepared orders and longer continuous machine running times. GROW is the right choice if you not only want to reduce set-up times, but also aim to expand your automated production in a targeted manner.
SCALE is the level for businesses that wish to systematically expand their automated manufacturing. It is no longer simply a matter of reducing individual set-up times or preparing multiple orders. It is about making productive use of free time slots: breaks, off-peak hours, night-time hours or weekends.
While the machine is running, the next job is already being prepared. Pallet automation reduces setup and non-productive times, eases the workload on operators, and increases machine utilization – enabling cost-effective production of individual parts and small batches.
Heavy-duty automation for large components: The MARATHON LR810 automates production with up to ten pallet stations and workpiece weights of up to 1,650 kg. When combined with the TILTENTA, this generates additional productive spindle hours – even outside regular shifts.
The TILTENTA series is known for its flexibility,
reliability and cutting performance. The new
TILTENTA 7-2000 NEO offers generous travel paths
of 2000 mm in the X-axis, 700 mm in the Y-axis
and 735 mm in the Z-axis. The pallet magazine
has 15 pallet locations for components with a diameter of up to
700 mm and a clamping height of 500 mm.
The storage/retrieval station can also be rotated so that clamping towers or clamping pyramids, for example,
can be ergonomically
tooled. For full flexibility, the MARATHON SR415 loads the TILTENTA 7 fully automatically from
the left-hand side of the machine.
With six pallets measuring up to 400 x 500 mm and a maximum transfer weight of 370 kg, the super-compact MARATHON PL406 pallet magazine is a space-saving productivity booster for the ACURA series. For easy operating, the automation system has buttons for rotating the pallet carrier and for acknowledging raw parts. The job list is created on the HEIDENHAIN control system in the Batch Process Manager.
With 22 pallets, the MARATHON SR422 multi-pallet magazine is ideal for producing single parts as repeat parts or small to medium series. One highlight is the consistent operating concept of the ACURA 65 MARATHON with Heidenhain TNC - at the machine, at the tool terminal of the standby magazine and at the pallet magazine terminal. The automation system is perfectly open to the ACURA 65 5-axis machining centre.
With 18 pallets of 500 x 500 mm each, 700 mm interference circle and 470 kg transfer weight, the MARATHON SR518 multi-pallet magazine is designed for handling large, heavy single parts as repeat parts or small to medium series. The powerful ACURA 85 5-axis machining centre, the optional 50 kW spindle and a 344-position STANDBY tool magazine form a perfectly coordinated team for maximum productivity. The operator can keep an eye on the machine's work area at all times from the 360° rotating storage/retrieval station. The work area remains fully accessible from the front for process control and loading new workpieces.
With up to 34 pallets, the MARATHON RZ430 multi-pallet magazine is ideal when single parts need to be produced as repeat parts or small to medium series. Pallet handling is performed by a 6-axis YASKAWA robot with a load capacity of 88 or optionally 110 kg. Two pull-out storage/retrieval stations guarantee maximum productivity even with short program runtimes. The highlight is the MultibatchOS pallet and order management system with an 18.5" widescreen touch display. The automation system is perfectly open to the ACURA 50 and ACURA 65 5-axis machining centres.
The INDUMATIK VL200 is a compact automation solution for the flexible loading and unloading of CNC machining centres. The vertical storage system enables workpieces and pallets to be handled in a space-saving manner and is ideally suited to small to medium batch sizes. Thanks to its modular design and automatic pallet handling, the INDUMATIK VL200 boosts productivity and enables longer unmanned running times whilst ensuring a high level of process reliability.
Industrial robots handle the loading and unloading of CNC machining centers, reduce manual tasks, and ease the workload on skilled personnel. This results in higher output, predictable processes, and cost-effective manufacturing – from medium-sized batches to series production.
With up to 34 pallets, the MARATHON RZ430 multi-pallet magazine is ideal when single parts need to be produced as repeat parts or small to medium series. Pallet handling is performed by a 6-axis YASKAWA robot with a load capacity of 88 or optionally 110 kg. Two pull-out storage/retrieval stations guarantee maximum productivity even with short program runtimes. The highlight is the MultibatchOS pallet and order management system with an 18.5" widescreen touch display. The automation system is perfectly open to the ACURA 50 and ACURA 65 5-axis machining centres.
The Titanium model has up to 100 pallet magazine locations and two pallet loading stations to process workpieces or pallets in combination. Robots weighing 180 kg or 225 kg are available to ensure that even heavy workpieces can be processed on pallets. To remove the high chip volume, the machines in the ACURA series can be equipped with special accessories such as work area rinsing and alternative chip conveyors.
While the number of workpieces that can be processed in the robot cells of the Platinum and Titanium series is limited by the number of drawers, the robot cells of the Infinity series can accommodate an almost unlimited number of workpieces and pallets. This is made possible by flexibly divisible shelves and integrated height control for optimum utilisation of the shelf capacity. The workpieces are stored on grid trays. In order to be able to react very flexibly to small batch sizes, heavy parts or complex clamping situations, the Infinity solution has pallet locations for holding a wide variety of clamping devices. As true multi-batch automation, the robot first automatically inserts the required clamping device into the machine and then tools the device from the trays with the raw parts.
Preconfigured standard interfaces, e.g. for EROWA, INDUNORM, ROBOJOB, BMO or LANG, are available for the electrical connection to an automation system.
In addition to its own MARATHON solutions, HEDELIUS deliberately pursues an open automation concept. This allows systems from experienced automation partners to be integrated whenever they offer a better solution for the specific application.
The Iridium Hybrid from BMO combines two worlds in the automation of a CNC machining centre: flexible automation of small series using devices with pallets and series production of e.g. sawing sections by inserting workpieces directly into the machine. The Iridium impresses on the one hand with its compact dimensions of just 1,500 mm in width and on the other with a capacity of 20 pallets measuring 200 x 200 mm and a storage drawer for 50 workpieces measuring up to 100 x 100 mm.
The Platinum robot cell is suitable for loading workpieces onto up to two CNC machines. The workpieces are removed from grid drawers by a 6-axis robot and inserted into the machine. In order to be able to react very flexibly to small batch sizes and increase the unmanned running time of the system, the Platinum automation solution also has eight pallet locations for holding the clamping devices. This means that the robot automation first automatically inserts the required clamping device into the machine and then tools the device from the storage drawer with the raw parts.
The Titanium model has up to 100 pallet magazine locations and two pallet loading stations to process workpieces or pallets in combination. Robots weighing 180 kg or 225 kg are available to ensure that even heavy workpieces can be processed on pallets. To remove the high chip volume, the machines in the ACURA series can be equipped with special accessories such as work area rinsing and alternative chip conveyors.
While the number of workpieces that can be processed in the robot cells of the Platinum and Titanium series is limited by the number of drawers, the robot cells of the Infinity series can accommodate an almost unlimited number of workpieces and pallets. This is made possible by flexibly divisible shelves and integrated height control for optimum utilisation of the shelf capacity. The workpieces are stored on grid trays. In order to be able to react very flexibly to small batch sizes, heavy parts or complex clamping situations, the Infinity solution has pallet locations for holding a wide variety of clamping devices. As true multi-batch automation, the robot first automatically inserts the required clamping device into the machine and then tools the device from the trays with the raw parts.
This beginner-friendly automation system has been specially developed for tooling and unloading small series and/or small workpieces. The automation has a 6-axis robot that takes the workpieces from a fixed table and places them in the 5-axis machining centre of the ACURA series. Depending on the space available, the system can load the machine from the front or from the side.
If high flexibility and autonomy are required, the ROBOJOB Tower is worth a look. A vertical lift system stores not only workpieces but also clamping devices and pallets on up to 28 levels. As an option, the system can be equipped with additional pallet racks and a storage/retrieval station for very heavy or very large workpieces.
The INDUMATIK VL200 is a compact automation solution for the flexible loading and unloading of CNC machining centres. The vertical storage system enables workpieces and pallets to be handled in a space-saving manner and is ideally suited to small to medium batch sizes. Thanks to its modular design and automatic pallet handling, the INDUMATIK VL200 boosts productivity and enables longer unmanned running times whilst ensuring a high level of process reliability.
Designed as a flexible manufacturing system (FMS for short), the Indumatik 150 allows both the automation of a machining centre and the automation of a multi-machine system. The Indumatik 150 has a flexibly expandable pallet storage system and a rotating handling device that can be moved on a floor rail. Clamping of the workpieces
With the INDUMATIK Light 120, the machining centre can be quickly and easily converted from manual to automated operation. With 30 pallet locations for different workpieces, for example, the HEDELIUS ACURA can also be operated in unmanned shifts. The integrated storage and retrieval station allows the operator to remove finished parts at any time and load them with new parts at the same time. The optional InduCell control software checks the NC programs and the tool table to ensure continuous chipping.
With the INDUMATIK Light 60, the machining centre can be quickly and easily converted from manual to automated operation. With 24 pallet locations for different workpieces, for example, the HEDELIUS ACURA can also be easily operated in unmanned shifts. The integrated ergonomic storage and retrieval station allows the operator to remove finished parts at any time and load them with new parts at the same time. The optional InduCell control software checks the NC programs and the tool table to ensure continuous chipping.
With the INDUMATIK Light 30, the machining centre can be quickly and easily converted from manual to automated operation. With 50 pallet locations for different workpieces, the ACURA can also be operated in unmanned shifts. The integrated storage and retrieval station allows the operator to remove finished parts at any time and load them with new parts at the same time. The optional InduCell control software checks the NC programs and the tool table to ensure continuous chipping.
The EROWA ERC 80 loads the ACURA 50 EL 5-axis machining centre with 320 x 320 mm pallets. The multi-pallet magazine has a capacity of 10 pallets of 320 x 320 mm each (optionally 16 pallets), with a transfer weight of 80 kg. Alternatively, the pallet magazine can also handle smaller pallets, e.g. up to 24 pallets with a diameter of 210 mm. The special feature of this concept is the small space requirements of approx. 4480 mm.
Just as much as necessary. That is the concept behind the EROWA Robot Dynamic 150L. You only procure as much automation as is currently required. If the production capacity requirements change, the Robot Dynamic system can be expanded modularly at any time. The slim linear rail is extended to the required length using individual segments. The magazine levels are configured specifically for the task at hand.
The EROWA Leonardo is a pallet handling device with multi-level magazines. The transfer weight is 80 kg (optional features 120 kg). The X-axis has a long travel path and therefore also reaches into large machines. The few necessary commands are entered via a touchscreen pad. The integrated control has a high degree of autonomy. Pallets are automatically placed in an available position.
If high flexibility and autonomy are required, the ROBOJOB Tower is worth a look. A vertical lift system stores not only workpieces but also clamping devices and pallets on up to 28 levels. As an option, the system can be equipped with additional pallet racks and a storage/retrieval station for very heavy or very large workpieces.
The RoboTrex automation cell consists of a Fanuc 6-axis robot with payloads of up to 50 kg. The workpieces are stored using vices on mobile automation trolleys. The patented, upright mounting of the vices ensures optimised utilisation of the footprint. The automation trolleys allow workpieces to be clamped and unclamped even at a great distance from the machine. An automation trolley can be removed or exchanged during machine operation. The RoboTrex 96 system also has a gripper changer to enable different sizes of shear frames to be processed. In conjunction with the automatic recognition of the automation trolleys, the system offers a high degree of flexibility and covers a wide variety of parts.
By using set-up time-optimised technology, such as fast tool provision and innovative clamping devices, companies can maximise their spindle running time in the long term.
Optimise your HEDELIUS machining centre with a wide range of optional features that are precisely tailored to your specific requirements and production tasks.
With SINUMERIK ONE, you can set new standards in your production thanks to digital twins, extended diagnostic functions and a high degree of flexibility.
For 55 years, HEDELIUS has pursued a single goal: increasing cost-efficiency in the production of individual parts and small batches for the mechanical engineering, toolmaking, and vehicle manufacturing sectors.
Thousands of companies throughout Europe - including numerous hidden champions - rely on our solutions and expertise. From innovative SMEs to leading global corporations, we are among the preferred partners when it comes to mastering demanding challenges and achieving sustainable success.
